Manual Webasto Live (page 30 of 79) (English, German, Dutch, Italian, Spanish)

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18 5110326C_OI-II_Webasto Live

uRemove the lower cover from the connection area of

the charging station.

Fig.5

uRemove the spiral antikink protection from the con-

nection area of the charging station and place it with

the other supplied material.

uFor surface mounting, make a recess for routing the

lead and network data line on the back of the char-

ging station over the designated predeterminedbreak-

ingpoints (if necessary deburr the edge of the break

using a round file).

uInsert the lead and network data line through the des-

ignated lead-throughs and fit the charging station on

the previously mounted bracket.

uMount the charging station using 2 screws, 6x90,

T25 through the mounting holes in the lower connec-

tion area.

Connecting the charging cable

uPush the spiral antikink protection with the threadless

opening forward over the supplied charging cable.

uGuide the charging cables through the previously pre-

assembled sealing clip.

uPush the charging cable at least 1cm beyond the up-

per edge of the clamping area of the strain relief

clamp.

uTurn the antikink protection spiral several turns onto

the sealing clip.

uScrew in the supplied strain relief clamp in the correct

position on the charging cable.

NOTE

The strain relief clamp has two position options for

charging cable versions 11kW and 22kW.

Ensure that the "11 kW installed" label for a 11 kW

charging cable is not visible.

Fig.6

uFit the strain relief clamp in the correct mounting posi-

tion using the supplied self-tapping Torx screws

(6.5x25mm) and tighten to 5.5Nm. (Attention: Do

not overtighten screws).

uThe strain relief clamp must be flush when securely

screwed in.

uScrew the antikink protection spiral onto the sealing

clip with a torque of 4Nm.

uUsing the slot-head screwdriver (3.5 mm), connect the

individual cable ends according to the specification in

the illustration on the right terminal block with the

"out" label.

uTo do this, insert the screwdriver in the designated up-

per opening of the spring relief for the terminal block

and open the clamping spring.

uNow insert the individual wire into the designated

connection opening of the terminal block (lower open-

ing).

Charging

cable

Description

Blue N

Brown L1

Black L2

Grey L3

Yellow-green PE

Black-white Control cable (CP)

uThen pull the screwdriver out again and perform a

tension test to make sure that the individual wires are

clamped properly and fully.

uConnect the black/white control cable (CP) to the ter-

minal (contact A). See chapter3.1.7, "Control cable

(Control Pilot)" on page 16.

NOTE

Push the white spring contact of the connection on

the right down while inserting the control cable fully.

uPerform a tension test to make sure that the cable is

clamped properly and fully.

6.4 The electrical connection

uCheck and make sure that the lead is tension-free and

measures have been taken to secure against being

switched on.

uCheck and comply with all the requirements necessary

for the connection and mentioned previously in these

instructions

uTake the cable gland grommets from the supplied ma-

terial

uPush the cable gland grommet over the lead (note: En-

sure that the insertion aid for the grommet is on the

back of the charging station when in the final installed

state, however, do not position it in the housing lead-

through yet)

uIf a data line is also to be connected, use the second

supplied cable gland grommet and repeat the above-

mentioned step.

NOTE

The bend radius of the data cable must be taken into

account when connecting the data line. Use an angle

plug or adapter if necessary.

uRemove the sheathing of the lead. See Fig. 4

uIf a rigid lead is used, bend the individual wires paying

attention to the minimum bend radiuses so that it is

possible to connect them to the terminals without sig-

nificant mechanical stress.

uRemove the insulation from the individual wires as per

the illustration. (note: Avoid damage to the copper

braid)

uUsing the slot-head screwdriver (3.5 mm), connect the

individual cable ends according to the specification in

the illustration on the left terminal block with the

"Power In" label. (note: Make sure to connect them

using the correct connection sequence for a right ro-

tating field)

uTo do this, insert the screwdriver in the designated up-

per opening of the spring relief for the terminal block

and open the clamping spring.

uNow insert the individual wire into the designated

connection opening of the terminal block (lower open-

ing).

uThen remove the screwdriver again and perform a ten-

sion test to ensure that the individual wires are

clamped properly and fully and no exposed copper

areas are visible.

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Webasto Live Manual

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