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Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/23 173-90-586000C
Cement
Stove Gasket
Figure 3.6-Layabeadofgasketsiliconeorcementthenpress
gasket in place.
E. The Chimney System
Creosote
Your Dauntless FlexBurn® is designed to reduce creosote
build-upsignicantly.However,regularchimneyinspection
and maintenance must still be performed. For safety, good
stove performance, and to protect your chimney and chimney
connector, inspect your chimney and chimney connector on
a regular schedule. Clean the system if necessary. Failure
to keep the chimney and connector system clean can result
inaseriouschimneyre.
6. Starting at one end, press the gasket into the channel,
Figure 3.6. Ensure a good joint where the gasket meets
before trimming any excess. Do not overlap the gasket
ends or leave ends with ragged edges.
7.Pressthegasketedpartrmlyagainstitsnormalmating
surface to seat the gasket evenly in its channel. Close
and latch the door to do this, or tap other parts with the
rubbermallet(orhammer/blockofwood).
8. Clean any excess cement from around the channel, then
let the cement that holds the new gasket dry thoroughly.
9. The stove’s doors may need adjustment after you have
regasketed them. Initially, it may require loosening the
latch to accommodate the new gasket; after a few weeks,
it may need tightening to compensate for compression of
the new gasket.
All Gasketed Construction Gaskets
Othergasketsformsealsbetweenallothernon-movingparts,
but these are not subject to the same wear and deterioration
asgasketsonmovingparts.Itisunlikelythatyouwillever
need to replace these gaskets unless the involved parts are
disassembledandthenputbacktogether.Ifthisisthecase,
thejobshouldbedoneonlybyaqualiedservicetechnician.
Refer to the service parts list for gasket replacement.
2. Use a wire brush or the tip of a screwdriver to clean
the channel of any remaining cement or bits of gasket.
Remove stubborn deposits of cement with a cold chisel
if necessary, Figure 3.5.
3.Determine the correct length of the appropriate-sized
gasketbylayingitoutinthechannel.Allowanextra1-2"
(25-50mm),andmarkthespottobecut.
4. Remove the gasket from the channel, place it on a wood
cutting surface, and cut it at the marked spot with a utility
knife.
Twist the ends slightly to keep the gasket from unraveling.
5.Layanunbroken1/8"(3mm)beadofsiliconeorcement
inthenewly-cleanedchannel,Figure3.6.
When wood is burned slowly, it produces tar, organic vapors
and moisture that combine to form creosote. The creosote
vaporscondenseintherelativelycoolchimneyueofaslow-
burningre.Asaresult,creosoteresidueaccumulatesonthe
uelining.Whenignited,thiscreosotemakesanextremely
hotrewithintheuesystemthatcandamagethechimney
andoverheatadjacentcombustiblematerial.Ifasignicant
layerofcreosotehasaccumulated—1/8”(3mm)ormore
—itshouldberemovedtoreducetheriskofachimneyre.
Youcanneverbetoosafe.Contactyourlocalreauthority
forinformationonwhattodointheeventofachimneyre,
and have a clearly understood plan on how to handle one.
Ifyoudoexperienceachimneyre,actpromptlyto:
Close the damper and air control lever.
Get everyone out of the house.
Call the Fire Department.
Inspect the system every two weeks during the heating
season as part of a regular maintenance schedule. To inspect
the chimney, let the stove cool completely. Then, using a
mirrorandastronglight,sightupthroughtheuecollarinto
thechimneyue.Ifyoucannotinspecttheuesysteminthis
fashion, the stove must be disconnected to provide better
viewing access.
Clean the chimney using a brush the same size and shape
astheueliner.Flexibleberglassrodsareusedtorunthe
brush up and down the liner, causing any deposits to fall
to the bottom of the chimney where they can be removed
throughtheclean-outdoor.
Clean the chimney connector by disconnecting the sections,
takingthemoutside,andremovinganydepositswithasti󰀨
wire brush. Reinstall the connector sections after cleaning,
being sure to secure the joints between individual sections
with sheet metal screws.
Ifyoucannotinspectorcleanthechimneyyourself,contact
your local Vermont Castings dealer or a professional chimney
sweep.
WARNING
!
Inspect and Clean Chimney Frequently Under
certain conditions of use, creosote buildup may occur
rapidly.
17


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