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Vermont Castings • Dauntless FlexBurn Owner’s Manual_R17 • 2020 - ___ • 09/2316 3-90-586000C
Adjusting Screw Lock Nut Damper
Figure 3.3-AdjustthedamperwiththeAllenwrench.
Figure 3.4-Rotatepawland/orremoveatwashertoadjustlatch.
ST1154
door pawl
Roller
Lock Nut
Set Screw
Shoulder Screw
HandleStub
Flat Washer
D. Gasket Replacement (as needed)
Your Dauntless FlexBurn®usesberglassropegasketsto
make a tight seal between some parts. With use, particularly
on moving parts, gaskets can become brittle and compressed
andcanbegintolosetheire󰀨ectiveness.Thesewillneed
periodic replacement.
The sizes of replaceable gasket are listed below, along with
their applications.
Gasket Diameter......And the Parts it Seals
5/16" Thegriddletothestovetop(wirereinforcedgasket)
3/8" Thedampertothedamperframe
5/16" The front doorsto the stove front; andthe doors to
each other.
3/8" Theashdoortothefrontofthebottompanel
3/16" Theouterglasspanestothedoor
Ifyouneedtochangeagasket,rstobtainanappropriate
replacement from your Vermont Castings’ Authorized Dealer.
Waituntilthereisoutandthestovehascooled.Besureto
follow the standard safety procedure for working with dusty
materials: wear safety goggles and a dust mask.
The procedure for replacing gaskets is the same, regardless
of the gasket location. Follow these steps:
1. Remove the existing gasket by grasping an end and pulling
rmly,Figure3.5.
Tighten the Damper Handle as Needed
A handle on the left side of the stove controls the damper.
The handle attaches to the damper rod with a set screw.
Periodically check the set screw and tighten as necessary.
C. Door Latch Adjustment
The front door of the stove should close securely to prevent
accidental opening and should close tightly to prevent air
fromleakingintotherechamber.Thedoorhandlewillbe
positioned vertically when the door is closed.
Over a period of time, the gasket around the door will
compress and the latch may need adjustment. To adjust the
handle, follow this procedure:
1. Removeandretainthelocknutwitha9/16"wrench,Figure
3.4.
2. Loosenthesetscrewwitha1/8"Allenwrench.
3. Rotate the pawl 180°. Replace the lock nut. Tighten the
set screw, Figure 3.4.
4. Additionaladjustmentcanbemadebyremovingtheat
washer.Oranycombinationofwasherremovaland/or
pawl rotation.
Test the door seal. Close the door on a dollar bill and attempt
to pull it free. If the bill is freed with little resistance, the
gasket isn’t snug enough at that spot. Continue to make
small adjustments until the setting is right.
Ifadditionaladjustingofthelatchdoesnotenablethedoor
tosealsu󰀩cientlyinonearea,tryadjustingthegasketinthat
area. Pack more cement or a smaller diameter gasket into the
channel beneath the gasket so the main gasket is raised and
makescontactwiththedoorframe.Ifthisproceduredoesn’t
solvetheproblem,replacethegasket.Instructionsforgasket
replacement are given later in this section.
B. Damper Adjustment (as Needed)
The tension on the Dauntless FlexBurn’s damper is adjustable
to compensate for compression of the gasket that seals the
dampertotheupperreback.Toadjustthedamper:
1. Remove the griddle. Loosen the lock nut at the center of
the damper, Figure 3.3.
2. Turn the pressure screw approximately one half turn
clockwise with an Allen wrench provided with your stove.
3. Tighten the lock nut. Prevent the pressure screw from
turningasyoutightenthenut.Re-testthedamper.
Figure 3.5-Removegasketthencleanchannelwithwirebrush.
16


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