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Installation and operation of the saw
1.0 Circular saw (A)
A Saw blade
B Splitting wedge
C Protective hood
D Longitudinal stop
E Guide bar of longitudinal stop
F Height adjustment of saw blade
G Oblique cutting adjustment
H Switchbox
For technical packaging reasons, your machine
is not fully assembled.
Open the box and remove the package
components
Take out the attached individual parts.
Caution: Disconnect the power plug before
performing adjustment and mounting jobs
Installation of splitting wedge and protective
hood Fig. A1 and A2
Unlock the carriage (A) and pull it back to
the stop, slide back the safety guard (B)
Turn the wheel for the height adjustment to
the highest position of the saw blade.
Detach the screw on the terminal block (C)
and insert the splitting wedge (D) between
the metal plate and the terminal block
Adjust the height of the splitting wedge
such that the gap between the splitting
wedge and saw teeth along the curve of the
saw blade is exactly the same and is not
more than 5 mm.
Tighten the screw to keep the splitting
wedge at its place and position.
Mounting and removal of the saw blade
guard, Fig. A3
Loosen the tommy screw (F) to remove
the protective device (E), then pull out the
guard.
To re-install the protective device, put it on
the splitting wedge such that the screw ts
into the slot of the splitting wedge.
Push the protective device such that the
screw ts into the recess of the slot.
Tighten the tommy screw adequately, so
that the protective device rests on the table
plate, but raises itself if the workpiece is
pushed against the saw blade. Please note:
After cutting the workpiece, the saw blade
guard must return to its resting position.
Connect the hose (G) between the outlet of
the protective device and one of the suction
nozzles.
Fastening the suction hose Fig. A 3.1
To keep the saw table free, the support of the
suction hose is mounted laterally on the frame of
the planing table
Caution: To avoid contact with the saw blade,
the saw blade guard must always be in the wor-
king position. It should lift itself on the workpiece
during the sawing operation.
Saw blade change Fig. A1, A2, A3 and A4
Disconnect the power plug.
Unlock carriage (A) and move it back up to the
stop
Remove the protective hood
Slide back the safety guard (B)
Turn saw blade till the locking pin (H) engages
Detach screw, remove ange and saw blade
Exercise caution as there is risk of physical
injury
Clean the supporting surfaces before the
insertion
Replace the saw blade, (pay attention to the
correct running direction)
Place the ange and tighten the screw
Remove the locking pin
Readjust the splitting wedge if necessary (dis-
tance 3 – 5 mm)
Slide the safety guard on again till the limit
switch engages
Place the protective hood again and tighten it.
Move the carriage back to the starting position
till it engages
Adjustment of the longitudinal stop Fig. A5,
A6, and A7
Introduce the guide rail (I) in the saw table (K)
and fasten it with 2 tommy screws (L)
Insert the longitudinal stop (M) with the guide
carriage and exact setting into the guide rail and
clamp tightly. Position the stop on the saw blade
and x on “0.
The stop (N) can be installed at the left or right
of the saw blade.
Comment: To ensure an exact cut, check the
parallel position of the longitudinal stop and
readjust if necessary.
Height adjustment of cut Fig. A8
Loosen clamping screw (U), adjust the cutting
height with the handwheel (O), and tighten the
clamping screw again.
Adjustment of oblique cut Fig. A8
Loosen clamping lever (P), adjust the desired
degree count with the lateral handwheel (R) on
the scale (S), and tighten the clamping lever
again.
ON and OFF switch Fig. A8
Each activation of the switch allows the start of
its own function - setting the master switch (T) to
the sawing mode (see icons on switch box)
Green button Activate
Red button Deactivate
In case of danger, lateral Emergency-Stop
switch
Caution: To start a function, one must unlock
the stop switch without fail.
Working on the circular table saw
Use only fault-free and well sharpened saw
blades. Check to ensure that the splitting wedge
and protective hood have stable bases. Adjust
the protective hood according to the workpiece
thickness
Move the workpiece with both hands, use slide
rod without fail in the area of the saw blade and
push the workpiece up to the rear of the splitting
wedge
Lock long workpieces to prevent tilting over at
the end of the cutting operation.
Installation and operation of the milling
machine
2.0 Milling machine (B)
A Milling machine protection
B Stop bar
C Guide bar
D Press protection
E Height adjustment with scale
F Spindle clamping
G Carriage
H Cross sectional stop with clamping unit
I Small delivery table
K Vacuum suction nozzle
L Tommy screws
M Machine table
Caution: Disconnect the power plug before
performing adjustment and retrotting jobs.
Installation of milling machine guard Fig.
B 1
Take saw blade to the lowest position.
Remove the table insertion rings.
Position the milling machine guard (A) on the
machine table (M) and install in the existing
threaded holes with 2 tommy screws (L). Ensure
that the milling machine guard is aligned parallel
to the table.
Installation of the tool Fig. B 2 and B 3
Loosen the clamping screw (P) on the milling
machine guard (A) and push it inwards, detach
the tommy screw (N) and tilt the press protection
(D) upwards. Tighten the tommy screws again to
prevent toppling. (Fig. 2)
Open the spindle screw (N) with the Allen
wrench and resist it with the open-end wrench
(Fig. 3)
Place the tool on the spindle, keeping the
distance between the tool and the bearing shell
as small as possible, and pay attention to the
direction of rotation of the tool.
To mount the tool effectively, the top-most ring
with the pin must be inserted into the groove of
the spindle. It must protrude from the spindle
shaft by at least 5 mm.
Tighten the tool with the spindle screw and the
Allen wrench, and resist it with the open-end
wrench (Fig. 3)
Important: When the tools are lowered,
keep the passage opening between the tool
and the table insertion rings as narrow as
possible.
Height adjustment of the spindle Fig. B 4
Loosen clamping screw (F),
Adjust the milling spindle with the hand wheel
(E)
Tighten clamping screw (F) again
Note: After setting the milling spindle always
clamp it to avoid vibrations and displace-
ment of the spindle.
Adjusting speed Fig. B 5 and B 6
Loosen the knurled screw (1) on the viewing
doors (2) and open the doors
Loosen the permanently clamping lever (3) and
release the V-belt
Move the V-belt (4) according to rotary speed
(depending on material and tool)
Stretch V-belt, tighten tommy screw
Shut the doors, turn the knurled screw up to the
end (for safety)
Working with the milling machine
Correct setting up of machine saves time and
is the precondition for safe jobs.
Selection of tool ( feed type, material of workpi-
ece)
Checking tool (status of cutting and contact
surfaces)
Install tool in the correct direction of rotation
Cutting height and depth to be installed only
when machine not in operation
Bring protective device and set the operation
accordingly
Tighten all connections for safe working
Always perform sample milling with the protecti-
ve device on
Perform milling only with rebound protection
Always wear ear protection during stay
22
DGB
22


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