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Gys MULTIPEARL 200-2 Manual

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MULTIPEARL 200.2 / 200.4 XL / 201.4
EN
side of the roller is the diameter in use. For a 0.6 wire use the 0.6 groove.
Welding Steel or Stainless Steel requires using a specic gas mix - Argon + CO2 (Ar + CO2). The proportion of CO2 will vary
depending on application. The gas ow for steel welding is between 8 and 12 L/min depending on the environment and experience
of the welder. For specic requirements seek advice from your gas distributor.
For polarity see page 4.
SEMI-AUTOMATIC ALUMINIUM WELDING (MIG)
This welding machine is suitable for welding 0.8 and 1mm aluminium wires .
To weld aluminium, neutral gas “Pure Argon” (AR) is required. For choosing gas, ask a gas distributor for advice. The gas ow for
welding aluminium is between 15 and 25 L/min depending on the environment and experience of the welder.
Machine set-up for aluminium welding:
- Use specic rollers for Aluminium
- Set the pressure on the rollers to the minimum to avoid pinching the wire.
- Remove the capillary tube before connecting the aluminium torch with a teon liner.
- When welding aluminium use a special aluminium torch with Teon liner to reduce friction. Do not cut the liner near the connector!
It is used to guide the wire from the rollers. (Fig II B)
- Contact Tip: Use a SPECIAL aluminium contact tip corresponding to the diameter of the wire.
For polarity see page 4.
"NO GAS" WELDING
To set up the machine for "No Gas" see the instructions on page 4.
Welding cored wire with a standard nozzle can overheating and damage the torch. Use a nozzle special "No Gas" (ref. 041868) or
remove the original nozzle (Fig III D).
For polarity see page 4.
PROCEDURE FOR CHANGING REELS AND TORCH ASSEMBLY (FIG IV)
• Remove the nozzle from the torch (g E) and the contact tip (g D).
• Open the machine's side door.
• Place the reel on the driving pin (g A) of the reel support. For a 200mm wire reel tighten the reel to the maximum. The adaptor
(1) is only to be used for a 200mm reel.
• Adjust the reel brake (2) to avoid the reel inertia tangling the wire when welding stops. In general, do not over-tighten! Then screw
in the reel support (3).
• Fit the roller(s) suitable for your application. The rollers supplied are double grooved rollers (0.6/0.8). The indication on the visible
side of the roller is the diameter in use. For a 0.8 wire, use the 0.8 groove. For Aluminium or cored wire welding use the appropriate
rollers (g B)
To adjust the roller tension (g C), process is as follows: loosen the tensioner to the maximum (4), start the motor by pressing the
torch trigger, tighten the tensioner whilst pressing the trigger. Bend the wire where it comes out of the nozzle and hold it in place to
stop its progress. The pressure adjustment is ideal when the guide roller slides over the wire even when it is blocked at the end of
the torch.
NB: for aluminium wire set the tension to the minimum not to pinch the wire.
• Adjust the wire so 5cm protrudes from the torch then t the contact tip (correct tip for the wire) (g D) and the nozzle (g E).
GAS CONNECTION
The device is designed with a quick release gas connection. Use the adaptor supplied with the machine.
Type of wire
FE FE ALG 5 SS FC CuSi 3 CuSi 8 CuAL ALSi 5 ALSi 12
Process
MAG MAG MIG MAG MAG MIG MIG MIG MIG MIG
Gas
Ar+CO² CO² Ar Ar+CO² 2% Ar Ar Ar Ar Ar
Ø available
0.6 - 0.8
- 1.0
0.6 - 0.8
- 1.0
0.8 - 1.0 0.8 - 1.0 0.9 -1.2 0.8 0.8 - 1.0 0.8 1.0 1.0
Welding
position
All All All All All Flat Flat Flat All All
… 15 …


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