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Gazco Studio Freestanding Balanced Flue Manual

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8. Pilot Unit
IMPORTANT: UNDER THE TERMS OF THE
EXTENDED WARRANTY IT WILL BE COMPULSORY
TO CHANGE THE COMPLETE PILOT UNIT ON THIS
APPLIANCE IN YEARS 2 AND 4.
The pilot assembly consists of four components, which can
be individually changed, these are:
8a) Pilot burner bracket.
8b) Electode.
8c) Pilot Injector.
8d) Thermocouple.
8.1 Before commencing work on the pilot the Main Control
Assembly must be removed, see Section 7.
8a. Pilot Burner Bracket
To remove the Pilot Burner Bracket:
8.2 First remove the electrode, pilot pipe and
thermocouple, see 8d and 8c.
8.3 Remove the two screws securing the bracket. The pilot
burner bracket can now be removed.
8.4 Check the pilot gasket and if damaged, replace with a
new one.
8.5 Replace in reverse order.
8b. Electrode
8.6 Pull the ignition lead off the electrode and undo the
retaining nut, see Diagram 20.
20
8.7 Replace with a new electrode. Do not over-tighten the nut;
this could break the component.
8.8 Replace the ignition lead.
8c. Pilot Injector
8.9 Undo the pilot pipe from the gas valve and from the
underside of the pilot burner, see Diagram 21 Arrow A, Pilot
Connection.
A
B
21
8.10 Remove the pipe and the injector drops out from the
burner.
8d. Thermocouple
8.11 Disconnect the thermocouple from the gas valve/
interrupter, see Diagram 21.
8.12 Undo the thermocouple nut in the back of the pilot bracket
half a turn. This releases the thermocouple.
8.13 When replacing with a new thermocouple, take care to
bend the new component to the same shape as the
thermocouple just removed.
8.14 To refit the thermocouple into the pilot bracket, ensure it is
pushed fully into the hole. There is a stop on the
thermocouple to set the height.
8.15 Lock the retaining nut just enough to grip the thermocouple.
8.16 Connect the thermocouple to the valve/interrupter taking
care not to over-tighten.
9. Ignition Lead
To replace the ignition lead:
9.1 Release the Main Control Assembly and tilt backwards,
see Section 7.
9.2 Remove the ignition lead from the control box,
see Diagram 22.
22
9.3 Remove the ignition lead from the electrode, see Diagram
21, removing cable ties where necessary.
Servicing Instructions - Replacing Parts
… 42 …


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