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9.4 Note the direction of the lead. The new lead must
follow exactly the same route. Replace cable ties
where necessary.
NOTE: THE IGNITION LEAD MUST NOT PASS IN
FRONT OF THE CONTROL BOX AS THIS CAN DAMAGE
THE SENSITIVE ELECTRONICS.
10. Gas Valve
To change the gas valve:
10.1 Remove the control assembly (see Section 7 above).
10.2 Release the gas inlet pipe, see Diagram 23 Arrow A.
B
A
C
D
23
10.3 Remove the thermocouple from the interrupter block and
release the second thermocurrent cables.
10.4 Release the pilot pipe, see Diagram 23, Arrow B.
10.5 Release the gas outlet pipe, see Diagram 23 Arrow C.
10.6 Remove the wire cable, see Diagram 23, Arrow D.
10.7 Remove the two nuts securing the valve to the support
bracket and withdraw the valve.
10.8 Replace in reverse order.
11. Magnetic Safety Valve
To replace the magnetic safety valve:
11.1 Undo the thermocouple from the interrupter block and
remove the two interrupter leads.
11.2 Unscrew the interrupter block from the back of the valve.
11.3 Undo the silver magnetic valve retaining nut on the back
of the valve.
11.4 Gently tap out the mag valve.
11.5 Replace with a new unit.
11.6 Reassemble in reverse order ensuring that the interrupter
leads are connected correctly with the red tag lead nearest
to the gas valve body.
12. Control Box
12.1 To replace the control box first remove the main control
assembly, See Section 7.
12.2 Remove the two thermocurrent cables by removing the two
screws, Diagram 24.
12.3 Remove the ignition lead, Diagram 24.
12.4 Remove the eight wire loom from the control box.
12.5 Remove the battery extension cable, Diagram 24.
The control box can now be replaced.
When replacing the sealing plate on the rear of the control
cover use a suitable silicone sealant.
24
Pilot Burner 8 Wire Cable
Ignition Cable
Interrupter Block
Reset Button
GV60 Valve
Battery Cable/ Mains
Adaptor (Optional)
Thermocurrent
Cable SW
Thermocurrent
Cable TC
12.6 After replacing the control box you may need to reprogram
the handset.
Press and hold the reset button on the control box until
you hear two signals. After the second longer signal:
Release the reset button and within 20 seconds:
— Press the DOWN button on the handset until you hear
two additional short signals confirming the new code is
set.
If there is a single long signal the code learning
sequence has failed or the wiring is incorrect.
Servicing Instructions - Replacing Parts
43


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