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SERVICING INSTRUCTIONS
REPLACING PARTS - CONVENTIONAL FLUE
11
AR0097
5. IGNITION LEAD
5.1 Gain access to the pilot assembly (see Section 2) and
disconnect the ignition lead from the electrode.
5.2 Remove the control box fixing screw and pull the box
forward to gain access to the ignition lead (see Diagram 12).
13
AR2586
12
Screw
Ignition lead
5.3 Replace with a new ignition lead following the same route
as the old one. Replace the valve cover and the pilot
assembly.
5.4 When replacing the control box ensure no wires are
trapped and check the operation of the new ignition lead.
6. GAS VALVE
6.1 Remove the burner module as described in Servicing,
Replacing Parts, Section 2.
6.2 Disconnect the 2 x 8mm and 1 x 4mm gas pipe fittings
from the valve. Also disconnect the thermocouple, leads,
and interrupter block. Note that the lead with the red
indicator is nearest the valve body (see Diagram 13).
13
AR1486
6.3 Disconnect the plug from the top of the valve motor. Use a
small screw driver to release the catch and push the plug
upwards. Do not pull the wire harness (see Diagram 14).
14
AR1460
6.4 Undo the two nuts to release the valve off the bracket.
DO NOT UNDO THE TWO SCREWS AT THE FRONT OF
THE BRACKET. THEY WILL REMOVE THE MOTOR FROM
THE BODY.
NOTE: There is an earth wire between the valve and the
bracket. This must be replaced back in this position.
6.5 Replace in reverse order.
6.6 Check all joints for leaks, check the operation of the
thermocouple and ignition lead.
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