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4 TREK ASSEMBLY MANUAL 27 April 2012
Basic Assembly
Figure 9. Laying the chain on the small cog
To prepare the rear wheel
1. Check the bearing adjustment of the hub and adjust as necessary. The axle should
spin freely without end play, or with high-end hubs using a quick-release, a very
slight end play. The force of the quick-release will slightly compress the bearings.
2. Check that the spoke reflectors are correctly aligned and tight. If the reflectors
are loose in the wheel, they can make noise. They should be concentric with the
rim and vertical (Figure 6). Make sure they are pressed tightly to the spokes, with
pressure applied between the spokes.
3. Check that any brake disc attachment lockring or bolts are tight.
4. Lubricate the quick-release and install it in the wheel. Place a drop of oil where
the lever rotates in the quick-release head, and lightly grease any exposed sliding
surfaces (Figure 7).
5. Check that the cassette lockring is tight.
6. Install the wheel in the dropouts.
7. Seat the quick-release. Open and close the quick-release at least three times to
make sure the quick-release has fully set into the paint and the quick-release parts
have compressed.
8. Check that the wheel is true. Spin the wheel and watch where the rim passes
through the brake pads, or the frame. If the rim moves more than 1.0mm laterally
or vertically, follow the instructions to true a wheel on page 62.
9. Check that the wheel is properly centered between the fork blades.
• If the wheel is off center, check the dish and true the wheel as necessary.
• If the wheel is off center but dished correctly, make sure there is no debris or paint
inside the dropout that might be interfering with the hub axle.
• If the wheel is still off center, check with your manager regarding possible solutions.
To install the rear wheel
1. Rotate the rear derailleur back while unwinding the derailleur cage with your
thumb (Figure 8), and place the chain on the small cog (Figure 9).
2. Place the wheel in the frame, making sure that the axle is inserted all the way into
the dropouts.
3. Adjust and close the quick-release.
4. Spin the wheel to see that it is centered and the wheel turns freely without
rubbing.
Figure 8. Thumb on rear derailleur while unwinding the cage
7


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