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NOTE: Before attempting to remove or install the Control for any reason, it is
important that the Switch/Dial is in the OFF position and the Power Cord is
disconnected from the electrical outlet. Although the Switch/Dial is off, electricity
is still present at the Control. Failure to disconnect the Power Cord from the
electrical outlet could result in personal injury from electrical shock and/or
irreparable damage to the Control.
REMOVING THE EXISTING SMOKER CONTROL:
1) Make sure the Switch/Dial is in the OFF position. Disconnect the Power Cord from
the electrical outlet.
2) Review the Digital Control Wiring Diagram to familiarize yourself with the color coding
of the wiring connections. Disconnect the wiring from the Smoker Control by
separating the 4 Molex Connectors found on the underside of the Pellet hopper.
3) Remove the two screws securing the Smoker Control to the Pellet Hopper. Save
these screws as they will be used to mount the Digital Control later.
4) Carefully remove the Smoker Control through the opening in the front of the Pellet
Hopper. You may need to adjust the angle of the Smoker Control to allow the circuit
board to pass through the opening. Save the Smoker Control in case you should
have a problem with your Digital Control. It can be reinstalled until the problem with
the Digital Control is resolved.
INSTALLING THE RTD:
1) Open the Door and remove the Porcelain Grill and Grease Drain Pan to provide
access to the left side of the Grill.
2) Carefully cut the cable tie securing the RTD Wires to the RTD. Remove the Screw
and Lock Nut from the RTD mounting bracket if they are attached.
3) Thread the RTD Wires through the center hole of the RTD Grill Filler and then
through the small hole in the left end of the Grill. Continue to feed the RTD wires
through the Grill until the lower end of the RTD can be inserted into RTD Grill Filler.
On new Grills there will be a “Digital Thermostat RTD Mounting Hole” label pointing to
the holes in the RTD Grill Filler. Refer to the RTD Installation Diagram for additional
information.
4) Mount the RTD to the RTD Grill Filler using the 1/2” long Screw and the Lock Nut as
shown in the RTD installation Diagram. Tighten to secure the RTD.
5) Run the RTD Wires down through the space between the end of the Grill and the
Pellet Hopper. Then feed the Wires up through the opening for the Control.
WIRING AND MOUNTING THE DIGITAL CONTROL:
1) Locate the Green Terminal Block on the back of the Digital Control in the upper right
corner. Using a small screwdriver, loosen the two screws to open the clamping jaws
enough to insert the RTD Wire ends.
2) Insert a bare wire end on one of the RTD Wires into the clamping jaws on one post of
the Terminal Block. Tighten the screw to securely attach the wire. Do not over
tighten. Repeat this process on the remaining wire. The RTD Wires may be
connected to the Terminal Block in any combination.
3) Along with the RTD Wires, feed the wiring from the Digital Control into the opening in
the Pellet Hopper.
4) Carefully insert the Digital Control into the opening in the Pellet Hopper. Again, you
may need to adjust the angle of the Digital Control to allow the circuit board to pass
through the opening.
5) Using the two screws that mounted the Smoker Control, attach the Digital Control to
the Pellet Hopper. Do not over tighten the screws.
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