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SHAFT DRIVE 4-7
Adjust the dial gauge so that it touches the secondary drive
bevel gear cam dog; hold the driven bevel gear securely, and
turn the drive bevel gear in each direction, reading the total
backlash on the dial gauge.
% Secondary bevel gear backlash
Standard: 0.05 – 0.32 mm (0.002 – 0.013 in)
NOTE:
When measuring backlash, hold the left crankcase horizontally
pull the secondary drive gear to take the bearing play out.
If the backlash is not within specification, the shims (Driven
bevel gear side) must be changed and the backlash should be
re-checked until correct.
Refer to the chart for appropriate changes.
NOTE:
When changing the shims (Driven bevel gear side), measure the
thickness of old shims. Using the thickness of the old shims as a
guide, adjust the backlash by referring to the chart.
Backlash Shim adjustment
Under 0.05 mm
Increase shim thickness
(0.002 in)
0.05 0.32 mm
(0.002 0.013 in)
Correct
Over 0.32 mm
Decrease shim thickness
(0.013 in)
SHIM SPECIFICATIONS
Drive bevel gear side
Part No. Shim thickness
24935-38A01-030 0.30 mm (0.012 in)
24935-38A01-035 0.35 mm (0.014 in)
24935-38A01-040 0.40 mm (0.016 in)
24935-38A01-050 0.50 mm (0.020 in)
24935-38A01-060 0.60 mm (0.024 in)
NOTE:
The shims (drive bevel gear side) are available as a set (24935-
38810).
Driven bevel gear side
Part No. Shim thickness
24945-05A00-0A0 0.30 mm (0.012 in)
24945-05A00-0B0 0.35 mm (0.014 in)
24945-05A00-0C0 0.40 mm (0.016 in)
24945-05A00-0D0 0.50 mm (0.020 in)
24945-05A00-0E0 0.60 mm (0.024 in)
NOTE:
The shims (driven bevel gear side) are available as a set (24945-
05810).
7


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