Manual REMKO BL351 (page 22 of 32) (English)

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Edition GB - D04

REMKO BL

BL 261, BL 351

Wall - room air conditioner in split design

with quick-release coupling system

Operation · Technology · Spare parts

Contents

Carefully read this operating manual prior to commissioning / using

the equipment!

These instructions are an integral part of the unit and must always be

kept in the vicinity of the installation location or on the unit itself.

This operating manual is a translation of the German original.

Subject to modiﬁcations; no liability accepted for errors or misprints!

Safety notes 4

Environmental protection and recycling 4

Warranty 4

Intended use 4

Transportation and packaging 5

System description 5

Operation 6-12

Decommissioning 12

Care and maintenance 12-13

Troubleshooting and customer service 14-15

Installation instructions for qualiﬁed personnel 16-19

Installation 19

Connection of quick-release couplings 20

Leak testing 21

Pumping down to vacuum 21

Condensate draining and ensured discharge

Electrical connection 21-22

Electrical connection diagram 22

Electrical drawings 23

Before commissioning 24

Adding refrigerant 24

Commissioning 24-25

Unit dimensions 26

Exploded views 27-28

Spare parts lists 27-28

Technical data 29

EC – Declaration of Conformity 30

Made by REMKO

Safety notes

Disposing of the units and

their components

Only recyclable materials are used

in the manufacture of the units

and components.

Help protect the environment

by ensuring that the units or

components (for example

batteries) are not disposed of

in household waste, but only in

accordance with local regulations

and in an environmentally safe

manner, e.g. using authorised

disposal and recycling

specialists or council

collection points.

Intended use

Depending on the model, the

units and the additional fittings

with which they are equipped are

only intended for private use as

an air-conditioner for the purpose

of cooling or heating the air in an

enclosed space.

Any different or additional use shall

be classed as non-intended use.

The manufacturer/supplier assumes

no liability for damages arising from

such use. The user bears the sole

risk in such cases.

Intended use also includes

working in accordance with the

operating manual and installation

instructions and complying with the

maintenance requirements.

Carefully read this operating

manual before starting the unit

for the first time. It contains

useful tips and notes as well as

hazard warnings to prevent injury

or material damage

. Failure

to follow the directions in this

manual not only presents a danger

to people, the environment and

the system itself, but will void any

claims for liability.

■ Keep this operating manual and

the refrigerant data sheet near

to the unit.

■ The units and components

should be set up and installed

only by qualified personnel.

■ The set-up, connection,

and operation of the unit and its

components must take place in

accordance with the operating

conditions stipulated in this

manual and comply with all

applicable local regulations.

■ Mobile units must be set up

securely on suitable surfaces and

in an upright position. Stationary

units must be permanently

installed for operation.

■ Modification of units and

components supplied by

REMKO is not permitted and

can cause malfunctions.

■ Units and components may

not be operated in areas where

there is an increased risk of

damage. Observe the minimum

clearances.

■ The electrical supply is to be

adapted to the requirements

of the units.

■ The operational safety of

the units and components

is only assured if they are

fully assembled and used as

intended. Safety devices may

not be modified or bypassed.

■ Do not operate units or

components with obvious

defects or signs of damage.

■ All housing parts and openings

in the unit, e.g. air intakes and

outlets, must be free of foreign

objects, fluids, or gases.

■ The units and components must

be kept at an adequate distance

from flammable, explosive,

combustible, abrasive and dirty

areas or atmospheres.

■ Contact with some parts of the

unit or components can result in

burns or other injuries.

■ Installation, repair and

maintenance work may be

carried out by authorised

specialists only. Visual

inspections and cleaning can

be performed by the operator as

long as power is disconnected

from the equipment.

■ To preclude any danger from the

unit, take appropriate hazard-

prevention measures when

performing installation, repair or

maintenance work or cleaning

the unit.

■ The units and components

should not be exposed to any

mechanical load, extreme levels

of humidity or direct exposure

to sunlight.

Warranty

In order to make warranty claims, it

is essential that the ordering party

or their representative complete

and return the "certificate of

warranty" to REMKO GmbH

& Co. KG at the time when the

equipment is purchased and

commissioned.

The warranty conditions are

detailed in the "General business

and delivery conditions".

Furthermore, only the parties to

a contract can conclude special

agreements beyond these

conditions. In this case, first contact

your contractual partner.

Disposing of packaging

All products are carefully packaged

using environmentally friendly

materials prior to transportation.

You can make a valuable

contribution to reducing waste

and sustaining raw materials by

only disposing of packaging at

approved collection points.

Environmental

protection

and recycling

REMKO BL

The BL 261 and BL 351 room air

conditioning units have a REMKO

BL...AT outdoor component as

well as a BL...IT indoor unit.

The outdoor component serves to

output the heat extracted by the

indoor unit from the room being

cooled.

In heater operation, the heat taken

up by the outdoor unit can be

discharged by the indoor unit into

the room to be heated.

The outdoor component can be

installed outdoors or indoors.

The latter requires the fulﬁlment of

certain conditions. The indoor unit

is designed to be mounted high up

on indoor walls. It is operated by

an infrared remote control.

The outdoor component consists of

a cooling circuit with compressor,

ﬁn condenser, condenser fan,

reverse ﬂow valve, quick-release

couplings and throttle element.

The outdoor component is

controlled by the controller in the

indoor unit.

The indoor unit consists of a ﬁn

vaporiser, vaporiser fan, controller

and condensation tray.

Floor consoles, wall consoles and

condensation pumps are available

as accessories.

System description

The units are delivered in strong

transport packaging. Immediately

check the units on delivery and

make a note of any damage or

missing parts on the delivery note.

Inform the forwarding agent and

contractual partner.

No warranty can be assumed for

later claims.

Transportation and

packaging

Cooling circuit diagram for indoor unit

Vaporiser fan

Suction line connection

with quick-release coupling

Injection pipe connection

with quick-release coupling

Vaporiser

The connection between the indoor unit and outdoor component is effected

using the factory-supplied refrigerant pipes by means of quick-release couplings.

Outdoor component

System conﬁguration

Injection pipe

Indoor unit

Indoor area

Outdoor area

Shut-off valve with

quick-release coupling

Condenser fan

Condensate line

Suction line

Condensate line

Control cable

Mains cable

Cooling circuit diagram for the outdoor component

Condenser fan

Quick-release

coupling

connection valve

Suction line

Quick-release

coupling

connection valve

Injection pipe

Compressor

Capillary tube throttle elementFilter dryerCondenser

Reverse ﬂow valve

Connection for

pressure gauge

Display on indoor unit

The display illuminates according to the settings.

max. 6 m

max. distance 6 m

Display on indoor unit

Timer

Automatic mode

Fan speed

Display

of coded error

messages, room and

target temperature

Cooling mode

Swing mode

Sleep function

Dehumidiﬁcation mode

Temperature unit

Heating mode

Operation

Infrared remote control

The infrared remote control

sends the programmed settings

a distance of up to 6 m to the

receiver of the indoor unit.

Data will only be received correctly

if the remote control is pointed

at the receiver and no objects are

obstructing the transmission path.

First insert the supplied batteries

(2 each, type AAA) into the remote

control. To do so, remove the ﬂap

from the battery compartment and

insert the batteries the correct way

around (see markings).

The indoor unit is easy to operate using an infrared remote control. This is supplied as standard. The indoor unit

beeps to acknowledge the correct transmission of data. If it is not possible to program the indoor unit using the

remote control, it can also be operated manually.

Problems are shown in code

(see Troubleshooting and

Customer service section).

! ATTENTION

Immediately replace flat

batteries with a new set,

otherwise there is a risk of

leakage.

It is recommended that the

batteries are removed if the

equipment is shut down for

long periods.

NOTE

Manual mode

The indoor units can be

commissioned

manually. After the air inlet screen

has been opened, the inner

recessed key can be pressed and

automatic mode can be activated.

In manual operation, the following

settings apply:

Cooling mode: last setting

Fan speed: AUTO

Heating mode: last setting

Fan: AUTO

Press a key on the infra-red

remote control to interrupt manual

operation.

Help save on energy consump-

tion in stand-by mode! If the

device, system or component

is not in use, we recommend

disconnecting the power sup-

ply. Components with a safety

function is excluded from our

recommendation!

TIP

REMKO BL

"TIMER OFF" key

Press this key to program the

automatic switch-off time

of the unit within the next

24 hours.

"HR" key

Press this key to set the hours.

"MIN" key

Press this key to set the

minutes.

"RESET" key

(in battery compartment)

Press this key to reset the

remote control to its factory

settings.

"CLOCK" key

(in battery compartment)

Press this key to activate the

time setting.

"DISPLAY" key

Press this key to switch the

display on and off (no inﬂuence

on device functionality)

Keys on the remote control 2. Cooling mode

In this mode, the warm air in

the room is cooled down to the

desired temperature.

3. Dehumidiﬁcation mode

In this mode the room is mainly

dehumidiﬁed and the adjusted

temperature is maintained.

4. Heating mode

In this mode, the warm air in

the room is warmed to the

desired temperature.

"FAN" key

Press this key to set the

desired fan speed. 4 speeds

are available: Automatic, high,

medium and low fan speed.

"FINS" key

Press this key to set the desired

ﬁn position. 5 positions and

an oscillating are function

available.

"SLEEP" key

Press this key to automatically

increase or decrease the target

temperature by 1°C every hour

in cooling and heating mode

respectively.

"SWING" key

Press this key to directly

activate the oscillating function

of the ﬁns for better air

distribution in the room.

"TIMER ON" key

Press this key to program

the automatic activation time

of the unit within the next

24 hours.

Keys on the remote control

"ON/OFF" key

Press this key to operate the

unit.

"TOO HOT" key

Press this key to decrease

the desired temperature to

16°C.

"TOO COLD" key

Press this key to increase the

desired temperature to 31°C.

"MODE" key

Press this key to select the

operating mode.

The indoor unit has 4 modes:

1. Automatic mode

In this mode, the unit works in

cooling or in heating mode.

The remote control standby mode is signalled by the blinking dot on the

remote control.

Stand by of remote control

RESET key The remote control can be reset by pressing the RESET key in the battery

compartment. The time can then be programmed (see "CLOCK key").

RESET 5 sec. Setting the clock

The time can be programmed by pressing the CLOCK key inside the

battery compartment. "CLOCK" blinks in the display and the current

time is set via the HR. and MIN. key. Programming is completed by

pressing the CLOCK key again. The display will stop blinking.

CLOCK Key

CLOCKHR/MINCLOCK

Your air conditioner is activated and deactivated by pressing the ON /

OFF key. The programmed settings and adjustment values from before

the unit was turned off will appear on the display.

ON/OFF key

ON/OFF ON/OFF

A symbol is shown on the display to indicate that the settings are being transferred.

Key functions

REMKO BL

▲/▼ Keys The ▼ key can be used to reduce the desired target temperature, the

▲ key can be used to increase it. In automatic mode, the temperature

can be increased or decreased by 1°C. In dehumidiﬁcation mode, no

temperature adjustment can be made.

Cooling mode

The display turns off

after 1 min.

Automatic mode

MODE key Use the MODE key to switch between individual operating modes. A to-

tal of 4 modes are available:

1. Automatic cooling or heating operation

2. Cooling primarily summer mode

3. Dehumidifying operating mode for summer or winter

4. Heating mainly a winter operating mode

MODEMODEMODE

Automatic Cooling Dehumidiﬁcation Heating

In automatic mode, the controller autonomously selects between heating

and cooling operation when the unit is ﬁrst switched on. The control

range lies between 22°C and 26°C. This can be increased or decreased

with the ▲/▼ keys.

AUTOMATIC MODE

AUTOMATIC

MODE

In cooling mode, the air in the room is cooled to the set target

temperature. The desired room temperature is set with the ▲/▼ keys

in 1°C increments. If the room temperature is 0.5°C above the selected

target temperature, then the interior unit starts to cool the air in the

room. If the temperature falls to approx. 1°C below the set room

temperature, the controller will switch off cooling mode. To protect the

compressor, the controller only turns cooling on again after a wait time of

3 minutes.

COOLING mODE

COOLING

MODE

▼▲

HEATING mode In heating mode, you can heat the room in spring or autumn. The

selected room temperature is set with the ▲/▼ keys in 1°C increments.

If the room temperature is 1°C below the selected target temperature,

the indoor unit will start to heat the air in the room. If the set room

temperature is exceeded by approx. 1°C, the controller will switch off

heating mode. To protect the compressor, the controller will wait 3

minutes before switching on the heating mode again.

MODE

HEATING MODE

In dehumidiﬁcation mode, the target temperature is set to 24°C. Due to

the low temperature of the refrigerant, the temperature of the air at the

condenser falls below the dew point. The excess moisture in the air is

condensed by the vaporiser, the room is dehumidiﬁed. The fan speed

is permanently set to the lowest setting in order to achieve a maximum

level of dehumidiﬁcation. The compressor switches on and off in intervals

between 17°C and 24°C.

DEHUMIDIFICATION MODE

DEHUMIDIFICATION

MODE

The fan speed can be adjusted with this key. A selection can be made

between low, medium, high and automatic fan speed.

FAN Key

FANFANFAN FAN

The air discharge ﬁns are individually adjusted with this key.

A selection can be made between 5 positions and an oscillating function.

FINS Key

The oscillating function of the air ﬁns can be adjusted with this key.

This makes it possible to switch directly between a preset position and

the oscillating function. The air distribution in the room is improved with

the swing function.

SWING key

SWINGSWINGSWING

REMKO BL

TIMER Key

The activation and switch-off time can be programmed with this key.

The timer is activated and the clock display is switched off by pressing

the Timer On or Timer Off keys. The timer symbol for the switch-on/

off time will ﬂash. The timer display on the indoor unit illuminates.

The desired switch on or switch off time is set by pressing the keys HR.

and MIN. Following adjustment, the timer symbol blinks for another

30 seconds. When the programmed time has been reached, the unit

automatically switches on or off. If the indoor unit is automatically

switched on, the mode, temperature and fan speed for the last setting

are activated. The switch on/off time can be prematurely cancelled by

pressing the appropriate timer key or the ON/OFF key. The timer display

on the indoor unit turns off.

TIMER Key ON

Timer on HR/MIN 30 sec.

TIMER Key OFF

Timer off HR/MIN 30 sec.

A programming function is activated with this key, which increases the

target temperature in cooling mode by 1°C after one hour and by 2°C

after 2 hours. In heating mode, the target temperature is decreased

by 1°C after one hour by 2°C after 2 hours. The unit switches off

automatically after 8 hours.

SLEEP Key

TIMER Key ON/OFF

Unit On Unit Off

Example:

The controller turns on at 10:20.

The unit is in operation until 05:00.

The controller turns the unit on and off daily at the programmed time.

During operation, all settings and the timer symbol can be seen on the

display. When not in operation, the display 0->1 and the timer symbol

can be seen.

SLEEPSLEEPSLEEP

There are individually adjustable

ﬁns for adjusting the horizontal air

distribution on the air discharge

side.

Manual air distribution

Moving interior parts such as

the fan may to cause injury

during operation!

Only make adjustments after

swing operation has been

turned off.

! ATTENTION

Shift lever left

Manual air distribution

Shift lever right

Decommissioning

Temporary

Decommissioning

1. Let the indoor unit run for 2

to 3 hours in circulation mode,

or in cooling mode at maximum

temperature, to extract any

residual humidity from the unit.

2. Shut down the system using the

remote control.

3. Switch off the voltage supply to

the unit.

4. Cover the unit as far as possible

with plastic foil in order to

protect it from the inﬂuences of

weather.

Care and maintenance

Regular care and maintenance

ensure the trouble-free operation

and long service life of the unit.

Care

■

Ensure that the indoor unit

and outdoor component are

protected against dirt, mould

and other deposits.

■

Clean the units with a damp

cloth. Do not use any caustic,

abrasive or solvent-based

cleaning products. Do not use

a jet of water.

■

Clean the ﬁns on the indoor

unit and outdoor component

prior to long shutdown periods.

Prior to performing any work,

ensure that the equipment

is isolated from the voltage

supply and secured to prevent

accidental switch-on!

! ATTENTION

Permanent

decommissioning

Ensure that equipment and

components are disposed of in

accordance with local regulations,

e.g. through authorised disposal

and recycling specialists or at

collection points.

REMKO GmbH & Co. KG or your

contractual partner will be pleased

to provide a list of certiﬁed ﬁrms in

your area.

REMKO BL

Maintenance

■

It is recommended that you

take out a maintenance

contract with an annual service

from an appropriate specialist

ﬁrm.

Cleaning of condensation

pump (optional equipment)

An optional integrated or separate

condensation pump may be in the

indoor unit, which pumps out any

accumulated condensation into

higher positioned drains.

Observe the care and maintenance

instructions in the separate

Operating Instructions.

Type of task

Checks/Maintenance/Inspection

Commissioning

Monthly

Half-yearly

Yearly

General • •

Measure voltage and current • •

Check function of compressor/fans • •

Check function of fan • •

Dirt on condenser/vaporiser • •

Check refrigerant ﬁll quantity • •

Check condensate drain • •

Inspect insulation • •

Check moving parts • •

Sealing test for cooling circuit • • 1)

Cleaning the housing on

the indoor unit

1. Disconnect the supply voltage

to the equipment.

2. Open and fold the air inlet

guard on the front side

upwards.

3. Clean the guard and cover with

a soft, damp cloth.

4. Switch the supply voltage back

on.

Air ﬁlter for indoor unit

Clean the air ﬁlter at intervals of

no more than 2 weeks.

Reduce this interval if the air is

especially dirty.

Cleaning the ﬁlter on

the indoor unit

1. Disconnect the supply voltage

to the equipment.

2. Open the front side of the unit

by folding the guard upwards

and allowing it to engage

(ﬁgure 1).

3. Raise the ﬁlter and pull it out

pulling downwards.

2 Cleaning using a vacuum cleaner

Cleaning with lukewarm water

This ensures the operational

reliability of your system!

TIP

4. Clean the ﬁlter with

a commercially available

vacuum cleaner. Turn the dirty

side upwards (ﬁgure 2).

5. Dirt can also be removed

by carefully cleaning with

lukewarm water and mild

cleaning agents. Turn the dirty

side downwards (ﬁgure 3).

6. If water is used, let the ﬁlter dry

out properly in the air before

ﬁtting it back into the unit.

7. Carefully insert the ﬁlter. Ensure

that it locates correctly.

8. Close the front side as

described above in reverse

order.

9. Switch the supply voltage back

on.

10.

Switch the unit on again.

1 Fold the guard upwards

Troubleshooting and customer service

The units and components are manufactured using state-of-the-art production methods and tested several

times to verify their correct function. However, if malfunctions should occur, please check the functions as

detailed in the list below. Please inform your dealer if the unit is still not working correctly after all function

checks have been performed!

Fault Possible cause Checks Remedial measures

The unit does not start or

switches itself off.

Power outage, undervoltage,

defective mains fuse / main switch

in OFF position

Are all electrical

installations functioning correctly?

Check the voltage and

if necessary, wait for it to come

back on

Damaged mains cable Are all electrical

installations functioning correctly? Repair by specialist

Wait time after switching on is

too short

Have approx. 5 minutes

elapsed since the restart? Schedule longer wait times

Working temperature fallen below

/ exceeded

Are the fans in the indoor unit

and outdoor component working

correctly?

Take into account the temperature

range for the indoor unit and

outdoor component

Electrical surges caused by

thunderstorms

Have there been lightning strikes

in the area recently?

Switch off the mains protection

and switch it back on /

have it checked by a specialist

Fault in external

condensation pump

Did the pump shut down due to

a fault?

Check and if necessary clean the

pump

The unit does not respond

to the remote control.

Transmission distance too far /

receiver affected by interference

Does the indoor unit beep when

pressing a key?

Reduce the distance to less than

6 m or change position

Defective remote control Is the unit running in manual

mode? Replace the remote control

Receiver or transmitter unit

exposed to excessive solar

radiation

Does it function correctly in the

shade?

Place the receiver and/or

transmitter unit in the shade

Electromagnetic ﬁelds are

interfering with transmission

Does it function after removing

potential sources of interference?

Signal is not transmitted when

sources of interference are

operational

Key in remote control jammed /

two keys pressed at same time

Does the “Send” symbol appear

on the display?

Release the key / only press one

key

Batteries in remote control are ﬂat Have new batteries been inserted?

Is the display incomplete? Insert new batteries

The unit is running but

only provides reduced or no

cooling or heating

performance.

Filter is unclean / air intake /

outlet blocked by foreign objects Have the ﬁlters been cleaned? Clean the ﬁlters

Doors and windows open.

Heating/cooling output increases

Have structural /

usage modiﬁcations been made?

Close windows and doors / install

additional units

Neither cooling nor heating mode

has been set

Is the cooling/heating symbol

shown on the display? Correct the settings for the unit

Fins on outdoor component

blocked by foreign objects

Is the fan on the outdoor

component running? Are the ﬁns

unobstructed?

Check the fan or winter controller,

reduce the air resistance

Leaking cooling circuit Are there signs of frost on

the ﬁns of the indoor unit?

Repair by specialist

Condensate is leaking out

Drainage pipe on collection

container clogged / damaged

Is unrestricted condensate

discharge ensured?

Clean the drainage pipe and

collection container

Faulty external condensation

pump or ﬂoat

Is the condensation tray full and

the pump running?

Call out a specialist to replace the

pump

Condensation has collected in the

condensate line

Has the condensate line been

laid on an incline and is it

unobstructed?

The condensate line must be on

an incline. If necessary, clean the

line

Condensate does not drain off

Are the condensate lines unblocked

and is there a steady incline?

Are the condensation pump and

ﬂoat switch functioning correctly?

Install the condensate line on

an incline and clean if necessary

/ if the ﬂoat switch or the

condensation pump is defective,

have them replaced

Malfunctions

REMKO BL

Fault indication by ﬂashing code

Display Cause Required action

E1 Indoor unit probe air circulation defective Contact specialist dealer

E2 Indoor unit probe frost protection defective Contact specialist dealer

E4 Cooling mode: No cooling output after 30 minutes

Heating mode: No heating output after 30 minutes Contact specialist dealer

E5 Cooling mode: Frost protection has responded

Heating mode: Overheating protection has tripped Contact specialist dealer

E6 Bridge inner control cable interrupted Check bridge plug

Installation instructions for qualiﬁed personnel

Important notes prior to

installation

■

Transport the unit in its original

packaging as close as possible

to the installation location.

This helps to prevent damage

during transportation.

■

Check the contents of the

packaging for completeness

and check the unit for visible

transport damage. Report any

damage immediately to your

contractual partner and the

shipping company.

■

Lift the unit on the corners and

not on the refrigerant

or condensate connections.

■

The refrigerant pipes

(injection and suction line),

valves and connections must be

insulated impervious to vapour

diffusion. If necessary, also

insulate the condensate line.

■

Select an installation location

which allows air to ﬂow

freely through the intake and

outlet (see section "Minimum

clearances").

■

Do not install the unit in the

immediate vicinity of devices

which generate intensive

thermal radiation. Installation

near sources of thermal

radiation reduces the output of

the unit.

■

Only open the shut-off valves

of the refrigerant pipes after

installation is complete.

■

Seal off open refrigerant lines

with suitable caps or adhesive

strips to prevent the inﬁltration

of moisture and never kink or

compress the refrigerant pipes.

■

Avoid unnecessary bends.

You thereby minimise loss of

pressure in the refrigerant pipes

and ensure clear return ﬂow of

the compressor oil.

■

Take special precautions with

regard to the oil return if

the outdoor component is

located above the indoor unit.

See section "Oil return ﬂow

measures".

■

Only use the refrigerant pipes

provided in the delivery and

only removethe protective caps

shortly before connection to the

outdoor component.

■

Make all electrical connections

in accordance with applicable

DIN and VDE standards.

■

Always attach electrical lines

properly in electrical clamps,

otherwise a ﬁre could result.

Both units and the extension

lines are pre-filled with

refrigerant.

Suitable protective

clothing

must be worn during

installation

! ATTENTION

REMKO BL

Selection of installation location

Indoor unit

The indoor unit is designed for

horizontal wall installation above

doors. However, it can also be

used in the upper wall area

(min. 1.75 m above the ﬂoor).

The indoor unit is not suitable for

installation on roof inclines.

Outdoor component

The outdoor component is

designed for horizontal installation

on a base in outdoor areas.

The installation site must be level,

ﬂat and ﬁrm. The unit should also

be secured to prevent toppling.

The outdoor component can be

set up outside as well as inside

a building. For external installation,

please observe the following

notes to protect the unit from the

inﬂuence of the weather.

Rain

For attic or roof set up, the unit

should be installed with at least

10 cm ground clearance. A ﬂoor

bracket is available as an optional

accessory.

Sun

The condenser on the outdoor

component emits heat.

Exposure to direct sunlight will

further increase the temperature

of the ﬁns and reduce the

heat output of the ﬁnned

heat exchanger. The outdoor

component should be installed on

to the north side of the building

whenever possible. If necessary,

take measures to provide sufﬁcient

shade (responsibility of customer).

One possible solution is to build

a small roof. These measures

should not affect the ﬂow of warm

outlet air.

Wall openings

■

A wall opening of at least

70 mm diameter and 10 mm

incline from the inside to the

outside must be made for each

indoor unit.

■

We recommend that the inside

of the opening is padded or

lined, e.g. using a PVC pipe,

to prevent the lines being

damaged.

■

After installation, the wall

opening should be closed off

with a suitable sealant. Do not

use materials containing cement

or lime!

Installation materials

The indoor unit is attached to

the wall by a wall bracket and

4 screws (to be provided by the

customer).

The outdoor component is

attached by 4 screws and a wall

bracket to the wall or ﬁxed by

a ﬂoor bracket to the ground.

Windbreak

Wind

Lines in the wall opening

Control cable

Condensate line

Injection pipe

Suction line

PVC pipe

Wind

If the unit is being installed in

windy areas, ensure that the

warm outlet air discharges in the

prevailing wind direction. If this

is not the possible, it may be

necessary to install a windbreak

(to be provided by the customer).

Ensure that the windbreak does

not adversely affect the air intake

to the unit.

Snow

The unit should be wall-mounted

in areas of heavy snowfall.

Installation should then be at least

20 cm above the expected level

of snow to prevent snow from

entering the outdoor component.

An optional wall bracket is

available as an accessory.

Minimum clearance to snow

20 cm

Snow

200

120

1500

120

Minimum clearances

Air intake

Air outlet

Air intake

Air outlet

All dimensions are given in mm

Installation inside buildings

■

Ensure that heat can dissipate

adequately when placing the

outdoor component in cellars,

lofts, adjoining rooms or halls

(ﬁgure 4).

■

Install an additional fan with

a rated ﬂow comparative to

that of the outdoor component

being installed in the room

and which can compensate

any additional pressure loss in

ventilation ducts (ﬁgure 4).

■

Ensure a continuous and

unobstructed air ﬂow from

outside, preferably using

sufﬁciently large air intakes

placed opposite each other

(ﬁgure 4).

Minimum clearances

Observe the minimum clearances

to allow access for maintenance

and repair work and facilitate

optimum air distribution.

BL 261 AT, BL 351 AT

A 150 mm

B 700 mm

C 400 mm

D 150 mm

E 200 mm

■

Comply with any regulations

and conditions affecting

the statics of the building.

If necessary, ﬁt acoustic

installation.

Warm air Fresh

cold air

Light

well

Outdoor component

Warm air

Light

well

additional

fan

4 Installation inside buildings

REMKO BL

Connections

1 Outlet on the wall, right

2 Outlet through the wall, right

3 Outlet through the wall, right

4 Outlet on the wall, left

Connections

on the indoor unit

Both units are pre-filled with

refrigerant.

Suitable protective

clothing

must be worn during

installation

! ATTENTION

Connection lines are filled with

refrigerant! Suitable protective

clothing must be worn during

installation

! ATTENTION

Unit installation

The indoor unit is attached by

means of a wall bracket, taking

into consideration the air discharge

side located in the lower part.

1. Mark the mounting points on

the structurally permissible

building sections according

to the dimensions of the wall

bracket.

2. If necessary, remove the break

out opening of the housing.

3. Connect the refrigerant pipes

to the indoor unit as described

below. The ﬂexible refrigerant

pipe and the electrical control

cable are pre-installed.

4. Suspend the indoor unit on the

wall bracket by tilting it back

slightly and then by pressing

the bottom part of the unit

against the bracket (ﬁgure 5).

5. Check again that the unit is

level.

Wall bracket

for indoor unit

The wall bracket for the unit must

be attached with suitable screws

and anchors.

Installation

Installation should only be

performed by authorised

specialists.

NOTE

Oil return measures

If the outdoor component is

installed at a higher level than

the indoor unit, suitable oil return

measures must be taken. Usually,

an oil pump bend is installed

for every 2.5 metres of height

difference.

Connection of

refrigerant pipes

The refrigerant pipes should be

connected by the customer on the

right-hand side of the outdoor

component.

Use the wall or ﬂoor brackets to

fasten the outdoor component

where structurally allowed

(refer to the installation

instructions for the brackets).

Ensure that structure-borne

sound is not transferred to

the building. Use vibration

dampers to reduce the effects

of structure-borne sound!

Prepare the refrigerant pipes

for the outdoor component as

described above.

Connecting

Extending the

refrigerant pipes

The 2 m refrigerant pipe contained

in the delivery may be extended by

3 metres or 8 metres.

Remove the protective caps

from the quick connectors.

2. Connect the suitable pipes and

check their leak tightness after

connection.

Oil return measures

Outdoor component

Oil pump bend

in suction line

to outdoor

component one

every 2.5 metres of

height difference

Radius:

Min. 100 mm

Max. 2.5 m

Indoor unit

Connection of quick-

release couplings

The refrigerant pipes should be

connected by the customer on the

right-hand side of the outdoor

component.

The pre-ﬁlled refrigerant pipes

are connected to the outdoor

component by means of the quick-

connector system. Once installed,

the connections must be insulated

to prevent vapour diffusion.

The following instructions describe

the installation of the refrigerant

pipes of the indoor unit to the

outdoor component.

Remove the pre-installed

plastic cover from the outdoor

component (ﬁgure 6).

2. Remove the white protective

caps from the quick-connectors

on the outdoor component,

as well as the ﬂexible

refrigerant pipes on the indoor

unit (ﬁgures 7 and 8).

3. Before connecting the

refrigerant pipes, ensure that

the quick-release couplings are

situated in front of one another

(ﬁgure 9).

4. First connect and hand-tighten

the refrigerant pipes to ensure

they are correctly seated.

5. Then install the suction line

with the largest diameter

(ﬁgure 10).

6. Now fully tighten the ﬁttings

using 2 suitably sized open-

ended spanners. Use one

spanner to counter the force

when tightening the ﬁtting

(ﬁgure 11).

7. Open the stop cocks before

turning on the system using an

Allen key!

Additional notes for installation

■

The ﬂexible refrigerant pipes

supplied can be extended by

3 metres or 8 metres.

■

The ﬂexible extension lines are

pre-ﬁlled with refrigerant.

Only use tools and

components designed for

refrigeration applications.

NOTE

Only open the stop

cocks following complete

installation of the quick-

release couplings and

before turning on the system!

NOTE

10 Installation of suction line

6 Remove the plastic cover

Connect the quick-release couplings

7 Remove the protective caps

8 Remove the protective caps

Tighten

1st spanner

Counter with

2nd spanner

11 Tightening ﬁttings

Tightening

torque:

14“

15-20 Nm

38“

33-40 Nm

12“

50-60 Nm

58“

65-75 Nm

34“

95-105 Nm

Installation should only

be performed by certiﬁed

specialists.

NOTE

REMKO BL

Incline of the condensate line

minimum

2% incline

The condensate hose is designed

to be connected on the left-hand

side (as viewed from the front).

All electrical installation

work should be performed

by specialist contractors.

Disconnect the power supply

when connecting the electrical

terminals.

! ATTENTION

Leak testing

Pumping down to

vacuum

Once all the connections have

been made, the pressure gauge

station is attached to the Schrader

valve as follows (if ﬁtted):

red = small valve

= injection pressure

blue = large valve

= suction pressure

Following connection of the quick-

release couplings, the connections

are checked using leak detection

spray and suitable devices for leak-

tightness. If leaks are found, the

connections have not been made

properly. Tighten the connection

or, if necessary, remove the quick-

release coupling and check for

contamination or damage.

A vacuum of min. 20 mbar

must be created!

! ATTENTION

The time required to generate the

vacuum is dependent on the

pipe volume of the indoor unit

and the length of the refrigerant

pipes. This always takes at least

60 minutes.

Once any foreign gases and

humidity have been completely

extracted from the system, the

valves on the pressure gauge

station are closed and the valves

on the outdoor component

are opened as described in the

"Commissioning" section.

Electrical connection

A mains cable must be installed

as voltage supply and a control

cable to the indoor unit. The air

conditioning unit should be fused

in accordance with the technical

data. The pre-installed control

cable on the indoor unit must be

laid to the outdoor component.

■

We recommend installing

a main / repair switch on the

building close to the indoor

unit.

■

If an optionally available

condensation pump is used

on the unit, then an additional

relay for the shut-off contact

of the pump will be needed

to increase the switching power

to shut off the compressor.

Both units are pre-filled with

refrigerant. Pumping down to

vacuum is not required before

first commissioning.

! ATTENTION

Condensate draining and

ensured discharge

Condensate connection

If the temperature falls below the

dew point, condensation will form

on the ﬁnned condenser during

heating operation.

A condensate drip pan should be

installed on the underside of the

unit to drain any condensate.

■

The condensate drain pipe to

be installed on-site must be in-

stalled with a in cline of at least

2 % for good drainage.

If necessary, ﬁt vapour density

insulation.

■

When operating the system at

outdoor temperatures below

4 °C, care must be taken that

the condensate line is frost

protected. The lower part of the

housing and condensate pan

are to be kept frost free in order

to ensure permanent drainage

of the condensate.

If necessary, ﬁt supplementary

pipe heating.

■

After completed installation,

check that the condensate

drainage is unobstructed and

ensure that the line is leak tight.

Ensured discharge in the event of

leakage

Local regulations or environmen-

tal laws, for example the German

Water Resource Law (WHG), can

require suitable precautions to pro-

tect against uncontrolled draining

in case of leakage to provide for

safe disposal of escaping refrigera-

tor oil or hazardous media.

Neutral conductor

Fan motor (white)

■

Control cables should be

screened if laid in areas exposed

to strong magnetic ﬁelds.

■

Details concerning the electrical

protection of the system are

provided in the technical data.

Connection of the outdoor

component

Proceed as follows to connect the

cable:

1. Remove the cover from the

unit.

2. Remove the side panel next to

the terminals.

3. Feed the control cable through

the edge protection rings on

the ﬁxed connection panel.

5. Insert the connector into the

corresponding socket.

6. Anchor the cable in the strain

relief and re-assemble the unit

(ﬁgure 12).

Check all plugged and clamped

terminals to verify they are

seated correctly and make

a permanent contact. Tighten

as required.

! ATTENTION

Connection of the outdoor component

Connecting the indoor unit

2 a 10 m long control cable are

already connected to the indoor

unit. These control cables must be

laid to the outdoor component and

connected to the terminal block.

Electrical connection diagram

Connection of BL 261, BL 351

Connection of the indoor unit

Front terminal for

control cable to outdoor

component

Cover

Rear terminal for

electrical supply

Cover

Outdoor component

Indoor unit Mains cable

Reverse ﬂow valve (black)

230 V~,

50 Hz,

L1 / N

/ PE

Compressor contact (red)

L L L

Exterior conductor

rear

terminal

front

terminal

REMKO BL

Electrical drawings

BL 261, BL 351 IT

BL 261, BL 351 AT

Condenser fan

Compressor

Compressor contact Colour code

WH = white

BU = blue

BR = brown

BK = black

Reverse ﬂow valve

NAC-N

FM SM

AC-L

COMP

Display

Receiver

Probe vaporiser Probe air circulation

Vaporiser fan motor Swing motor

Trans-

former

Exterior conductor

Neutral conductor

Earth conductor

Condenser fan (white)

Reverse ﬂow valve (black)

Compressor (red)

Exterior conductor

Neutral conductor

Earth conductor

Condenser fan (white)

Reverse ﬂow valve (black)

Compressor (red)

Adding refrigerant

The units contain a basic

quantity of refrigerant. Should

the refrigerant leak, remedy

the leak, pump the refrigerant

pipes down to a vacuum and reﬁll

the basic quantity of refrigerant.

Refrigerant ﬁll

quantity BL 261 BL 351

Basic

line length 0.7 kg 1.0 kg

Following a successful leak check,

the unit can be started again

without the pipes needing to be

pumped down to a vacuum.

Perform the following checks

prior to commissioning the unit

for the ﬁrst time and after any

interventions affecting the cooling

circuit. Record the results in the

commissioning report:

■

Check and open shut-off valves

■

Check all refrigerant pipes and

valves using leak detection

spray or soapy water to ensure

they are tight and that the

suction and injection pipes have

not been accidentally confused

with the unit at a standstill.

■

Check the refrigerant lines and

insulation for damage.

■

Check the electrical connection

between the indoor unit and

the outdoor component for

correct polarity.

■

Check that all fastenings,

mountings etc. are ﬁrm and at

the correct level.

Before

commissioning

When ﬁlling the system with

refrigerant, ensure that it is

always in liquid form!

! ATTENTION

NOTE

Check overheating to

determine the refrigerant ﬁll

quantity.

Wear protective clothing when

handling refrigerant.

! ATTENTION

Commissioning

Commissioning should only be

performed and documented

by specially trained personnel.

NOTE

The system can be commissioned

once all the components have

been connected and tested.

A functional check should be

performed to verify its correct

function and identify any unusual

operational behaviour prior to

handing it over to the operator.

Functional checks and

test run

Check the following points:

■

Leak tightness of refrigerant

pipes.

■

Compressor and fan running

smoothly.

■

In cooling mode, cold air

output by the indoor unit, and

warm air output by the outdoor

component.

■

Functional test of the indoor

unit and all program sequences.

■

Check of the surface

temperature of the suction

line and check vaporiser is

not overheating. To measure

the temperature, hold the

thermometer to the suction

line and subtract the boiling

point temperature reading on

the pressure gauge from the

measured temperature.

■

Record the measured

temperatures in the

commissioning report.

NOTE

The escape of refrigerant con-

tributes to climatic change. In

the event of escape, refrigerant

with a low greenhouse poten-

tial has a lesser impact on glo-

bal warming than those with a

high greenhouse potential.

This device contains refrige-

rant with a greenhouse poten-

tial of 1975. That means the

escape of 1 kg of this refrige-

rant has an effect on global

warming that is 1975 times

greater than 1 kg CO2, based

on 100 years. Do not conduct

any work on the refrigerant

circuit or dismantle the de-

vice - always enlist the help of

qualiﬁed experts.

REMKO BL

Function test of the cooling

and heating modes

1. Remove the protective caps

from the valves.

2. Start the commissioning

procedure by brieﬂy opening

the shut-off valves on the

outdoor component until

the pressure gauge indicates

a pressure of approx. 2 bar.

3. Use leak detection spray or

suitable devices to check that all

the connections are tight.

Final tasks

■

Reassemble all disassembled

parts.

■

Familiarise the operator with

the system.

4. If no leaks are found, fully open

the shut-off valves by turning

them anti-clockwise using a

spanner. If leaks are found,

remedy the faulty connection.

It is imperative that the vacuum

creation and drying steps are

repeated!

5. Switch off the main circuit

breaker or remove the fuse (to

be provided by the customer).

6. Use the remote control to

switch on the unit and select

the cooling mode, maximum

fan speed and lowest target

temperature.

7. Measure and record all

the required values in the

commissioning report and

check the safety functions.

8. Check the indoor unit control

system using the functions

described in the "Operation"

section. Timer, temperature

setting, fan speeds and

switching to ventilation or

dehumidiﬁcation mode.

9. Check the correct function

of the condensate line by

pouring distilled water into the

condensation tray.

A bottle with a spout is

recommended for pouring the

water into the condensation

tray.

10.

Switch the indoor unit to

cooling mode.

11.

Check the correct function

and settings of all regulation,

control and safety devices

during the test run.

12.

Check the control system in the

indoor unit using the functions

described in the Operating

Manual.

Timer, temperature settings and

all mode settings.

13.

Check the overheating,

outdoor, indoor, outlet and

vaporisation temperatures and

record the measures values in

the commissioning report.

14.

Switch the indoor unit to

heating mode.

15.

Check the functionality of all of

the previously described safety

devices and during the test run.

16.

Record the measured values in

the commissioning report.

17.

Remove the pressure gauge.

Check that seals have been

ﬁtted in the sealing caps.

Check that the shut-off

valves and valve caps are

tight after carrying out any

work on the cooling circuit.

Use appropriate sealant

products as necessary.

NOTE

Unit dimensions

We reserve the right to modify the dimensions and constructional design as part of the ongoing technical development process.

All dimensions are given in mm

BL 261, BL 351 AT

780

510

280

250

540

790

275

BL 261, BL 351 IT

200

REMKO BL

Exploded view of BL 261 IT, BL 351 IT

We reserve the right to modify the dimensions

and constructional design as part of the ongoing technical development process.

When ordering spare parts, please state the EDP no., unit number and unit type (see identiﬁcation plate)!

Spare parts list

No. Designation BL 261 IT BL 351 IT

From serial number 801D51-... 807D51-...

1 Front panel, complete 1109400 1109413

2 Air ﬁlter, set 1109453 1109414

3 Circuit board, display 1109402 1109415

4 Swing motor 1109403 1109416

5 Air outlet ﬁns, set 1109404 1109417

6 Condensation tray 1109405 1109418

7 Vaporiser 1109454 1109459

8 Fan wheel 1109407 1109420

9 Fan motor 1109455 1109421

10 Control board 1109480 1109481

11 Transformer 1109410 1109423

12 IR remote control 1109411 1109424

Spare parts not illustrated

Probe air circulation / vaporiser 1109412 1109425

Injection pipe quick-release couplings 1109457 1107873

Suction line quick-release couplings 1109458 1107874

REMKO BL

No. Designation

BL 261 AT BL 351 AT

From serial number 801D81-... 807D81-...

1 Front panel 1107885 1107886

2 Fan blade, condenser 1107864 1107864

3 Fan motor, condenser 1107865 1107865

4 Finned condenser 1107936 1107937

5 Cover panel 1107934 1107935

6 Side panel, right 1107932 1107933

7 Compressor, complete 1107866 1107867

8 Condenser, compressor 1107807 1107820

Condenser, condenser fan

1107808 1107821

10 Shut-off valve, suction line 1107809 1107822

11 Shut-off valve, injection pipe 1107810 1107823

12 Compressor contact 1107811 1107824

13 Reverse ﬂow valve 1107812 1107825

Spare parts not illustrated

Injection pipe quick-release coupling 1107878 1107871

Suction line quick-release coupling 1107879 1107872

Exploded view of BL 261 AT, BL 351 AT

Spare parts list

When ordering spare parts, please state the EDP no., unit number and type of unit (see identiﬁcation plate)!

Technical data

Series BL 261 BL 351

Operating mode Wall / room air conditioner combination for cooling and heating

Nominal cooling output 1) kW 2.69 3.59

Nominal heating output 2) kW 2.96 4.24

Energy efﬁciency rating, cooling 1) A A

Energy efﬁciency ratio EER 1) 3.32 3.23

Energy efﬁciency rating, heating 2) A A

Energy efﬁciency ratio COP 2) 3.70 3.66

Power consumption, yearly, (500h) C/H kWh 405 / 400 555 / 580

Operating range (room volume), approx. m³ 80 110

Refrigerant R 410A 4)

Operating pressure, max. kPa 4200 / 4200

Power supply V/Hz 230 / 1~ / 50

Nom. electrical power consumption, cooling 1) kW 0.81 1.11

Electrical rated power consumption, heating 2) kW 0.80 1.16

Electrical rated power consumption, cooling 1) A 3.60 4.99

Electrical rated power consumption, heating 2) A 3.61 5.32

Electr. starting current, max. A 21 28

Max. operating pressure kPa 4200 / 4200

Data speciﬁc to indoor unit BL 261 IT BL 351 IT

Adjustment range, room temperature °C +16 to +31

Operating range °C +15 to +31

Air ﬂow volume per speed setting m³/h 320/370/420 380/450/520

Sound pressure level per speed setting 3) dB(A) 30/34/38 32/36/40

Protection class IP X0

Condensate draining mm 17 17

Dimensions - height mm 275 275

width mm 790 790

depth mm 200 200

Weight kg 8,0 10,0

Data speciﬁc to outdoor component BL 261 AT BL 351 AT

Operating range, cooling °C +7 to +48

Operating range, heating °C -7 to +25

Air ﬂow rate, max. m³/h 1925 2050

Protection class IP 24

Sound pressure level, max. 3) dB(A) 52 53

Refrigerant, basic capacity kg 0.70 1.00

Refrigerant pipe, length approx.

series / accessories m 2 / 10

Refrigerant pipe, height, max. m 5

Dimensions - height mm 540 540

width mm 780 780

depth mm 250 250

Weight kg 30,0 34,0

Serial number 801... 807...

EDP no. 1630365 1630360

1) Air inlet temperature TK 27°C / FK 19°C, outdoor temperature TK 35°C, FK 24°C, max. air ﬂow rate

2) Air inlet temperature TK 20°C, outdoor temperature TK 7°C / FK 6°C, max. air ﬂow rate

3) Distance 1m free ﬁeld

4) Contains greenhouse gas according to Kyoto protocol

EC – Declaration of Conformity

in accordance with the Machinery Directive, Annex II 1A

Original Declaration of Conformity

We hereby declare that the devices named below, produced and sold by us, satisfy the relevant

basic requirements of the EC guidelines, the EC safety standards and other product-speciﬁc EC

standards.

Name of Manufacturer: REMKO GmbH & Co. KG

Klima- und Wärmetechnik

Im Seelenkamp 12

D - 32791 Lage

Name of the CE representative: REMKO GmbH & Co. KG

Klima- und Wärmetechnik

Im Seelenkamp 12

D - 32791 Lage

Equipment (machinery) - Implementation:

Wall - room air conditioner combination in split

design with quick-release coupling system

Series / Designation: REMKO B

L 261, BL 351

Series / Class Number: 801..., 807...

Applicable regulations:

MA - RL 2006/42/EG Machinery Directive

NS - RL 2006/95/EG Low-voltage directive

EMV – RL 2004/108 EWG EMC Directive

EnVKV - RL 92/75/EWG Energy Consumption Labelling Directive

EG 97/23/EG Pressure Equipment Directive

Applicable Standards:

DIN EN ISO 12100-1-2 : 2004-04; DIN EN ISO 13857,

EN 14511 T1-4;

DIN 45635 - 1;

EN 378 – 1-4;

EN 55014 - 1; EN 55014 - 2; EN 55104

EN 60204 - 1; EN 60335 - 1; EN 60335 - 2 - 40;

EN 61000 - 3 - 2; EN 61000 - 3 - 3;

Lage, 22 January 2010 REMKO GmbH & Co. KG

..............................................

Signature, Product Manager

We reserve the right to make technical changes, and provide no warranty as to the accuracy of this data!

Consultation

Thanks to intensive training,

our consultants are always

completely up-to-date when

it comes to technical expertise.

This has given us the reputation

of being more than just an

excellent, reliable supplier:

REMKO, a partner, who helps

to solve problems.

Sales

REMKO offers not just a well

established sales network both

nationally and internationally,

but also has exceptionally highly-

qualiﬁed sales specialists.

REMKO ﬁeld staff are more than

just sales representatives: above

all, they must advise our clients

in the areas of air conditioning

and heating technology.

Customer service

Our equipment operates

precisely and reliably. However,

in the event of a fault, REMKO

customer service is quickly on the

scene. Our comprehensive

network of experienced dealers

guarantees quick and reliable

service.

REMKO INTERNATIONAL

... and also right in your neighbourhood!

Beneﬁt from our experience and advice

Hotline

Air conditioning and

heating technology

+49 5232 606-0

Export

+49 5232 606-130

REMKO GmbH & Co. KG

Klima- und Wärmetechnik

Im Seelenkamp 12 D-32791 Lage

Postfach 1827 D-32777 Lage

Telephone +49 5232 606-0

Fax +49 5232 606-260

E-mail info@remko.de

Internet www.remko.de

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REMKO BL351 Manual

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