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2. ASSEMBLY OF COMPONENTS 2. ASSEMBLY OF COMPONENTS
Installing Shift Cables and
Hardware
Pass the shift cables through the
appropriate cable housing and
ensure the housing is seated
completely into the shifter.
Thread both barrel adjusters
completely clockwise (in) to
provide maximum installation
slack.
Pull the underdrive shift cable
(1) firmly at the rear axle location
until it stops, checking to make
sure that the NuVinci shift indica-
tor (2) goes completely flat.
Pass the underdrive shift cable
(3) through the UD cable stop (4)
and secure the UD cable stop at
the distance shown while pulling
the cable firmly.
Ensure that the cable housing
is seated fully at the shifter.
Using a 2mm allen, secure the
cable and torque to 1.5-2.0
Nm (13-18 in-lbs).
Cut the excess cable at a
maximum of 2.0mm from the
end of the UD cable stop (5).
1
2
3
4
5
117mm
Pull the overdrive shift
cable (6) firmly at the hub interface
until it stops, checking to make
sure that the NuVinci shift
indicator goes into a steep hill (7).
Make sure the underdrive shift
cable and UD cable stop are
free and unobstructed.
Pass the overdrive shift
cable (8) through the OD latch (9)
and secure the OD latch at the
distance shown while pulling the
cable firmly.
Ensure that the cable housing
is seated fully at the shifter.
Using a 2mm allen, secure the
cable and torque to 1.5-2.0
Nm (13-18 in-lbs).
Cut the excess cable at a
distance of 15-30mm from the
exit of the OD latch, and crimp
a cable end (10).
The cable hardware should
appear as shown.
Assemble to CVP per Step 3.2
and adjust cable slack with barrel
adjusters per Step 4.2.
7
8
9
6
10
114mm
9
10
2.15
2.16
2.17
2.18
2.19
2.15
2.16
2.17
2.18
2.19
6


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