Manual Novoferm Novomatic 403 (page 10 of 31) (English, Dutch, French, Spanish)

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Fitting the door connector attachment

The enclosed door connector attachment

is suitable for all Novoferm up-and-over doors

and Novoferm Iso20 sectional doors

Position door connector attachment (11)

centrally on the top edge of the door leaf.

Mark fixing holes and drill using 4 mm metal

drill (max. drilling depth 10 mm) or use the

existing drill holes. Screw on attachment using

enclosed self-tapping screws 6.3 x 16 (4 - 6

screws up-and-over door, 6 screws - iso20).

For other sectional doors, use telescopic

fitting (17) (accessory).

Attaching the wall bracket

To ensure that the door can run freely

underneath the boom, distance "x" must be

greater than 20mm. Choose distance "x" so

that the angle of the linking bar does not

exceed 45° (see figure 11).

Mark the door's highest point of travel "a" plus

distance "x" on the lintel.

Hold wall fastening (10) at the total height ("a"

+ "x") vertically over the door connector

attachment and mark the fixing holes. Using

10mm masonry drill, drill holes for wall plugs

and screw the wall bracket onto the wall.

Suspending the boom from the ceiling

Attach central support (13) to boom (8) in front

of the connector (7).

Support straps

Positioning the prefitted operator at an angle

to the door, screw to wall bracket (10). Lift up

operator, making sure that it cannot fall down,

and align in such a way that the boom runs

horizontal and parallel between the door

tracks.

Establish the length of the support straps

for the operator head and the central support.

If necessary, shorten using a saw, and then

screw in place.

Note: Before starting any drilling, cover over

boom and operator head to protect them from

drilling dust.

Mark fixing points on the ceiling, drill 10mm

holes for plugs and screw on support straps.

If the toothed belt or chain appear to be too

slack, slight retensioning may be required. It

may be necessary to take up the slack by

adjusting the support straps.

Connecting the door connector

attachment to the carriage

Place linking bar (12) between carriage (4)

and the door connector attachment (11) and

connect at both ends with the bolts. Provide

bolts with security clips. Attach security clips to

bolts.

Disengaging the carriage

To carry out further work, it may be necessary

to disconnect the operator from the door by

pulling the pull cord on carriage (4) and move

the door manually.

Note: If the door is to be operated manually for

a longer period of time, then the locking pin

must be removed from parking position (a) on

the left and with the pull cord in locking position

(b).

To relock, return the locking pin into the

parking position (a) on the left and restore the

connection between the operator and the

door. On the next movement, the carriage

Please read these instructions carefully

prior to installation!

Installation should only be carried out by

persons qualified to do so!

Incorrect installation can put the safety of

persons at risk!

In the case of improper installation, the

manufacturer's guarantee becomes void.

Preparations for installation

1. To allow mains connection, a socket must be

available on site - the supplied mains

connecting cable is 80 cm long.

2. Check the stability of the door. Retighten the

screws and nuts on the door.

3. Check that the door is running smoothly and

is in good working order. Lubricate shafts

and bearings. Check the pretension of the

springs and if necessary re-adjust.

4. Establish the door's highest point of travel

(see figure 6).

5. Close the door and disable any existing

locks out of operation, if necessary

dismantle.

6. For garages without a second entrance, an

emergency release is required (accessory).

7. If a wicket pass door is included, fit the

wicket door contact.

8. Insert the light bulb into the operator and

fasten the lamp cover with 2 screws 4.2 x 50.

The following tools are required

- Drilling machine with

10mm masonry drill

4mm metal drill

- Metal saw

- Spanner, sizes 10, 13 and 17 mm

- Slotted screwdriver, width 3 mm

- Phillips screwdriver, size 2 x 100

- Spirit level

Attention: Check the supplied screws and

wall plugs prior to use to ensure that these are

suitable for the structural conditions on site.

Supply package = complete set

Items 2 - 9 are pre-assembled.

1 - Operator head including

40W light bulb,base E27

2 - Chain sprocket

3 - Boom, operator side

4 - Carriage

5 - Toothed belt or chain

6 - Deflection roller

7 - Connector

8 - Boom, door side

9 - Tensioner

10 - Wall bracket

11 - Door connector attachment

12 - Linking bar

13 - Central support

14 - Bag of screws

15 - Hand transmitter including

alkaline battery 23A, 12V

16 - Support straps

17 - Telescopic fitting for sectional doors

(accessory)

Overview

Boom

Remove the packaging and fold out the boom

to its full length.

Push connector (7) centrally over the joint.

Fastening the boom to operator head

Slot boom (as illustrated) with chain sprocket

(2) onto the operator shaft (1a) and screw

down with the 4 self-tapping screws.

5b5b

1313

1212

5a5a

1010

1111

Installation instructions

Retain these installation, operating and maintenance instructions for the full duration of the operator’s service life!

Aligning the aerial / Connecting plan

Note:

- It is essential to pull out the mains plug

before opening the cover!

- Do not connect any live leads, only

connect potential-free buttons and

potential-free relay outputs.

- Finally, re-place the cover and screw

down.

- Before using the operator for the first

time, it must be tested to make sure that it

is working properly and safely (see

section on Maintenance / Checks)).

E-Connecting the aerial

On the housing exit, angle the aerial

down to the right by approx. 90° (as

illustrated below).

If using an external aerial, the screen is

to be connected to the adjacent shield

terminal (F, right).

F - Connection for external impulse generator

(accessory, e. g. key switch or digital

coder)

G- Input STOP A

Connection for safety devices (accessory,

e.g. wicket door contact). A break at this

input end causes the operator to stop or

prevents it from starting up.

H - Input STOP B

Connection for safety devices

(accessory, e.g. one-way photocell). A

break at this input end causes the

operator to automatically change

direction during the closing cycle.

I - Voltage supply 24 V ~

(e.g. for one-way photocell), connection

can take a maximum load of 100 mA.

J - Plug-in base for radio receiver

K - Connection for external lighting (with

earth) or signal light (protection class II,

max. 500W).

Impulse generators and external

safety devices

If there is an increased need for personal

safety, in addition to the operator's internal

force limit we recommend installing a one-way

photocell (see connecting plan figure 13 ((I)

(H)). Further information on our range of

accessories can be found in our sales

literature. Consult your specialist dealer.

Dismantling the operator

1. Pull out the mains plug and disconnect all

existing terminals.

2. Disconnect door and operator. Fix door.

3. Proceed according to points 3 to 14 of the

Installation Instructions but in reverse

sequence.

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Novoferm Novomatic 403 Manual

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