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12 SERVICE WORK ON THE CHASSIS 57
12.12 Installing the lower triple clamp (All Six Days models)
B01218-10
Main work
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease ( p. 143)
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Check whether upper steering head seal
is correctly positioned.
Mount protective ring
and O-ring
.
V00356-10
Position the upper triple clamp with the handlebar.
Mount screw
but do not tighten yet.
Position the clutch line and wiring harness.
H01637-10
Position the fork legs.
Bleeder screws
are positioned toward the front.
Info
The rebound damping is located in right fork leg REB (red adjusting screw).
The compression damping is located in left fork leg COMP (white adjusting
screw).
Grooves are milled into the side of the upper end of the fork legs. The sec-
ond milled groove (from the top) must be flush with the top edge of the
upper triple clamp.
V00353-10
Tighten screws
.
Guideline
Screw, top triple clamp M8 17 Nm
(12.5 lbf ft)
Tighten screws
.
Guideline
Screw, bottom triple clamp M8 15 Nm
(11.1 lbf ft)
V00360-10
Tighten screw
.
Guideline
Screw, top steering head M20x1.5 12 Nm (8.9 lbf ft)
59


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