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Seal Replacement
After approximately every 1000 hours of use, the watermaker should be partially disassembled,
cleaned, and lubricated with non-petroleum silicon grease. At that time, the seals should be
inspected and replaced, as required. The standard Repair Seal Kit (included in the Extended
Cruising Kit—see Kits and Accessories) is available from Katadyn and most marine retail stores.
It includes a complete set of replacement seals and other components for all user-serviceable
parts of the watermaker.
It is unlikely that you will have to replace all of the seals contained in the kit at every servicing.
The dynamic seals work harder and wear faster than others, and will need to be replaced more
often. Seals will wear faster in watermakers that are operated in silty or high salinity water. We
recommend that you save old seals. Most of them are still useable and could be kept in a kit for
emergency repairs.
Preparation: Before beginning to disassemble the watermaker, read the following
instructions completely. Have a Repair Seal Kit on hand. Before commencing work, refer to the
full-size drawings in Figures A-3 and A-4 in the Appendix to identify the parts contained in the
kit and make sure none are missing. Prepare a clean flat workspace with good lighting. Have
the following tools and materials available for a complete rebuild:
Tools Needed
piston seal installation tool needle-nosed pliers
1/2" open-end wrench small standard pliers
11/16" open-end wrench small scissors
7/8" open-end wrench soft mallet
1/4" allen wrench 10x loupe or magnifier
medium flat blade screwdriver silicon grease
clean rags
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