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BOXER / MARLIN / FALCON / POLAR SERIES USER MANUAL
Version 06.03 DIG.EN 26
Replace sealing wire and teflon tape
1. Remove the sealing bar(s) from the holders (in the chamber or lid) by releasing the click
system or by unscrewing the screws.
2. Remove the teflon tape from the sealing bar.
3. The old sealing wires and cut-off wires (if applicable) can be removed by unscrewing the
clamp (see illustration) and pulling the wires from the grooves.
4. Remove the teflon tape that is attached to the top of the sealing bar and stick a new piece of
teflon tape to the bar of the same length after having degreased and cleaned the bar with a
dust free cloth.
5. Cut a new peace of sealing wire or cut-off wire to the size of the sealing beam plus about 15
cm (± 6 inches). If 2 sealing wires or an extra cut-off wire is on the sealing beam then a
second sealing wire or cut-off wire must of course be cut.
6. Place the end of the wire or wires through the groove(s) on the side of the sealing beam and
screw the wires to the bottom.
7. Place the sealing bar top down in a vice and pull the sealing wire or wires through the other
side of the groove(s) on the sealing beam.
8. Pull the wires tight with a pair of pliers and screw them down at the same time. Ensure that
the wire (wires) is (are) pulled taught and straight with the help of a pair of pliers before the
wires are screwed down.
9. It is handy to use a pair of adjustable pliers as a lever for optimal wire tension. Place one end
of the sealing beam in the vice and stretch the wire (wires) by pressing down the bar.
10. Cut off the extruding wire end(s) on both ends after having screwed it tight.
11. Cut a piece of teflon tape as long as the sealing bar plus about 5 cm (± 2 inches).
12. Stick the new teflon tape straight over the new sealing wire (wires). Ensure that the teflon is
straight on the sealing bar and that the sticky part is stuck on the side. Ensure that the teflon
is stuck on the bar smoothly and without folds.
13. Cut the teflon tape off so that the sticky part does not get stuck on the sides of the clamps but
that the teflon extends over the top of the clamps.
14. Place the sealing bar back in the machine. Ensure that the sealing beam is properly clicked
onto the holders or that the screws are firmly screwed in.
See page 29
for correct parts and quantities
Pull wires taught using a
p
air of pliers and a vice
and screw the wires down
on the clamping plate.
Remove teflon ta
p
e
Unscrew and remove
sealing wires
Re
p
lace the teflon ta
p
e
Screw down new wires
onto clamping plate
Cut off the ends of the sealing wire and stick
Teflon tape over the sealing beam without folds
Special remark bi-active sealing system
The sealing wire must be accurately placed on the upper
and lower beams so that the sealing wires line up with
each other exactly during sealing.
26


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