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Servicing Instructions - Replacing Parts
4c. Electrode
4.5 Disconnect the ignition lead and undo the retaining nut. The
electrode can now be removed, note the orientation of the
electrode terminal when reassembling, see Diagram 11.
11
4d. Thermocouple
4.6 Undo the retaining nut and withdraw the thermocouple,
see Diagram 12.
12
4.7 Undo the thermocouple from the back of the gas valve,
see Diagram 13.
A
13
4.8 Reassemble in reverse order. Do not overtighten.
NOTE: Special care should be taken when replacing the
thermocouple to the back of the gas valve ensuring that
the sensor wires for the Gazco flue sure system are not
disconnected.
5. Ignition Lead
5.1 To access the back of the pilot assembly, see Section 3.
5.2 Disconnect the ignition lead from the electrode.
5.3 Remove the front cover from the control valve by removing
the retaining screw, see Diagram 14 and gently levering
clear with flat bladed screwdriver, see Diagram 15.
NOTE: There is a small cylindrical metal spacer inside
the cover, this must be kept and replaced on the fixing
screw on re-assembly.
14
15
5.4 Disconnect the end of the ignition lead from the valve body,
see Diagram 16, Arrow B, note the existing route of the
ignition lead.
B
16
5.5 Replace with a new ignition lead following the same route
as the old one.
5.6 Replace the valve cover and the pilot assembly.
5.7 Check operation of the new ignition lead.
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