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Servicing Instructions - Replacing Parts
8.6 The control panel can now be tilted back to reveal the
controls, see Diagram 16.
16
8.7 Disconnect the two cables marked 'A' in Diagram 17.
A
B
A
17
8.8 Disconnect the battery extension lead, Diagram 17, B
The control assembly can now be lifted up and removed.
8.9 Reassemble in reverse order.
9. Pilot Unit
The pilot assembly consists of four components, which can
be individually changed, these are:
9a) Pilot burner bracket.
9b) Electode
9c) Pilot Injector
9d) Thermocouple.
9.1 Before commencing work on the pilot the Main Control
Assembly must be removed, see Section 8.
9a Pilot Burner Bracket
To remove the Pilot Burner Bracket:
9.2 First remove the electrode, pilot pipe and thermocouple,
see 9d and 9c.
9.3 Remove the two screws securing the bracket. The pilot
burner bracket can now be removed.
9.4 Check the pilot gasket and if damaged, replace with a
new one.
9.5 Replace in reverse order.
9b Electrode
9.6 Pull the ignition lead off the electrode and undo the retaining
nut, see Diagram 18.
18
9.7 Replace with a new electrode. Do not over-tighten the nut;
this could break the component.
9.8 Replace the ignition lead.
9c Pilot Injector
9.9 Undo the pilot pipe from the gas valve and from the
underside of the pilot burner, see Diagram 19, Pilot
Connection.
A
B
19
9.10 Remove the pipe and the injector drops out from the burner.
9d Thermocouple
9.11 Disconnect the thermocouple from the gas valve/interrupter,
see Diagram 19.
9.12 Undo the thermocouple nut in the back of the pilot bracket
half a turn. This releases the thermocouple.
9.13 When replacing with a new thermocouple, take care to bend
the new component to the same shape as the thermocouple
just removed.
9.14 To refit the thermocouple into the pilot bracket, ensure it is
pushed fully into the hole. There is a stop on the
thermocouple to set the height.
9.15 Lock the retaining nut just enough to grip the thermocouple.
9.16 Connect the thermocouple to the valve/interrupter taking
care not to over-tighten.
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