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Servicing Instructions - Replacing Parts
10. Ignition Lead
To replace the ignition lead:
10.1 Release the Main Control Assembly and tilt backwards,
see Section 8.
10.2 Remove the ignition lead from the control box,
see Diagram 20.
20
10.3 Remove the ignition lead from the electrode, see Diagram
20, removing cable ties where necessary.
10.4 Note the direction of the lead. The new lead must follow
exactly the same route. Replace cable ties where
necessary.
NOTE: THE IGNITION LEAD MUST NOT PASS IN FRONT
OF THE CONTROL BOX AS THIS CAN DAMAGE THE
SENSITIVE ELECTRONICS.
11. Gas Valve
To change the gas valve:
11.1 Remove the control assembly, see Section 8.
11.2 Release the gas inlet pipe, see Diagram 21, Arrow A.
B
A
C
D
21
11.3 Remove the thermocouple from the interrupter block and
release the second thermocurrent cables.
11.4 Release the pilot pipe, see Diagram 21, Arrow B.
11.5 Release the injector feed pipe, see Diagram 21 Arrow C.
11.6 Remove the wire cable, see Diagram 21, Arrow D.
11.7 Remove the two nuts securing the valve to the support
bracket and withdraw the valve.
11.8 Replace in reverse order.
12. Magnetic Safety Valve
To replace the magnetic safety valve:
12.1 Undo the thermocouple from the interrupter block and
remove the two interrupter leads.
12.2 Unscrew the interrupter block from the back of the valve.
12.3 Undo the silver magnetic valve retaining nut on the back of
the valve.
12.4 Gently tap out the mag valve.
12.5 Replace with a new unit.
12.6 Reassemble in reverse order ensuring that the interrupter
leads are connected correctly with the red tag lead nearest
to the gas valve body.
13. Control Box
13.1 To replace the control box first remove the main control
assembly, See Section 7.
13.2 Remove the two thermocurrent cables by removing the two
screws, Diagram 22.
13.3 Remove the ignition lead, Diagram 22.
13.4 Remove the eight wire loom from the control box.
13.5 Remove the battery extension cable, Diagram 22.
The control box can now be replaced.
When replacing the sealing plate on the rear of the control
cover use a suitable silicone sealant.
Battery
extension
cable
Eight wire
cable
Thermo current
cables
Ignition lead
22
31


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