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Servicing Instructions - Replacing Parts
6. Magnetic Safety Valve
6.1 Remove the burner module as described in Servicing,
Replacing Parts, Section 2.
6.2 Undo the thermocouple from the interrupter block and
remove the two interrupter leads.
6.3 Unscrew the interrupter block from the back of the valve.
6.4 Undo the silver magnetic valve retaining nut on the back of
the valve.
6.5 Gently tap out the mag valve.
6.6 Replace with a new unit.
6.7 Reassemble in reverse order ensuring that the interrupter
leads are connected correctly with the blue tag lead furthest
away from the gas valve body.
7. Control Box
7.1 Remove the burner module as described in Servicing,
Replacing Parts, Section 2.
7.2 Remove the two thermocurrent cables by removing the two
screws, see Diagram 11.
7.3 Remove the ignition lead, see Diagram 11.
7.4 Remove the eight wire loom from the control box.
The control box can now be replaced.
When replacing the sealing plate on the rear of the control
cover use a suitable silicone sealant.
11
Pilot Burner 8 Wire Cable
Ignition Cable
Interrupter Block
Reset Button
GV60 Valve
Battery Cable/
Mains Adaptor
(Optional)
Thermocurrent
Cable SW
Thermocurrent
Cable TC
7.5 After replacing the control box you may need to reprogram
the handset.
Press and hold the reset button on the control box until
you hear two signals. After the second longer signal:
Release the reset button and within 20 seconds:
Press the DOWN button on the handset until you hear
two additional short signals confirming the new code is
set.
If there is a single long signal the code learning sequence
has failed or the wiring is incorrect.
8. Main Injector
8.1 Remove the burner module as described in Servicing,
Replacing Parts, Section 2.
8.2 Loosen and remove the nut from the injector pipe, see
Diagram 12.
13
Injector Feed Pipe
12
8.3 Remove the Aeration plate by unscrewing the two nuts that
hold the plate in place, see Diagram 13.
13
8.4 Undo the 14mm lock nut that holds the pipe to the injector,
see Diagram 14.
14
8.5 Replace with the correct size injector.
8.6 Check for leaks.
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