Manual Enduro AS101 (page 37 of 48) (English, German, Dutch, French)

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ENDURO

autoSteady 30

Ref: AS101-UM-TKI-0114-Rev. A

Stop work immediately if you are in doubt about the assembly or any procedures and consult one of our

engineers (Please refer to contact information on the last page of this manual).

Locate the battery isolation switch to be accessible at all times.

Do not remove, change or alter any parts of the chassis. Any drilling of holes in the chassis is not allowed.

Do not install the system if you are under the influence of drugs, alcohol or medication that could impair your

ability to use the equipment safely.

INSTALLATION - MECHANICAL COMPONENTS

FOR PROFESSIONAL INSTALLATION ONLY. These instructions are for general guidance.

Installation procedures may vary depending on caravan type.

Working under a vehicle without appropriate support is extremely dangerous!

Please refer to figure 8 for an overview of the whole assembly fully fitted.

Place the caravan on a hard, level surface. The use of a lifting ramp or an assembly pit is ideal for access and

personal safety.

Unpack all the components and check for the presence of all parts (see package contents list). Ensure all parts

are under good condition.

Clean the corner steady and area of chassis where you need to mount all components in order to ensure a good

fitting.

Make sure the caravan is prepared for installation. Check before installation that important areas, such as

drains/spare tyre etc, do not cause any obstruction to the function and wires of the autoSteady system.

Completely draw back all of the manually operated corner steady.

Dismount the manually operated corner steady from the bottom of your caravan by removing the nuts (Fig. 1A).

Remove the original spindle (Fig. 2A) from the corner steady, by removing the connecting spring pin (Fig. 2B).

First turn the spindle until the small-head of the spring pin appears at the hole (Fig. 2C) on bracket. Fix the

corner steady and the spindle, on a table (or floor) to avoid any unnecessary rotation of the spindle. Knock the

spring pin (Fig. 2B) out by a hammer and the tool (7) supplied (insert the small head into the spring pin).

Please make sure you knock the spring pin in (Fig. 2B) from the small-head side. Knocking

from the big-head side may damage the corner steady and result in a failed installation.

Remove the original spindle from the corner steady by turning the spindle.

Before mounting the new motorized spindle (1 & 2) on the original corner steady, please check carefully the

chassis and the sliding plate mounted on the bottom of caravan (if applicable). We supplied two versions of the

motorized spindle (Motorized spindle-V1 (1) and Motorized spindle-V2 (2)). The difference between the two

versions is the position of motors. You need to check the sliding plate and the chassis to choose the correct

motorized spindle, which shouldn’t interfere with the sliding plate/chassis and motorized spindle. See Fig. 3 for

details.

Then mount the proper motorized spindle (1 or 2) into the original corner steady:

• Turn the spindle into the screw nut (Fig. 4A), until the end of spindle can be put into the hole (Fig. 4B) on

the original bracket of the corner steady.

• Having put the end of the spindle (Fig. 5A) into the hole (Fig. 4B) on the original bracket of the corner

steady, turn the motorized spindle electronically (by a 12v battery, be very careful!) or manually to draw

back the corner steady completely (Fig. 5).

• Mount the bearing (8) on the retaining ring of the bearing (Fig. 5B). Please notice the side without the steel

cover (Fig. 5C) of the bearing should face to the motor side.

• Mount the 19mm hex head (10) (Fig. 5D) to the end of spindle (Fig. 5A).

• Turn the spindle until both holes on the 19mm hex head (10) and the spindle are in line and upright. Use a

hammer to mount the pin for fixing the 19mm hex head (9) (Fig. 5E) into the holes. The smooth end of

this pin should be put into the holes at first.

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Enduro AS101 Manual

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