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Cervelo Caledonia - 2020 Manual

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to contact the top of the fork, measure the
exposed length before removing. Using a new
saw blade suitable for cutting aluminum, trim
that same length from the bottom of the Fork
Insert, and remove any sharp edges with a le.
Before bonding, test-t the fork insert again to
ensure accuracy of t.
9. Use isopropyl alcohol to clean the inside of the
steerer tube and the outside of the Fork Insert.
10. Fully mix the two-part epoxy and apply to
the outer surface of the Fork Insert with the
wooden mixing stick.
11. Slide the Fork Insert into the steerer slowly
until the ared end sits ush with the top of the
steerer.
12. Wipe away any excess glue from the outside
surface of the steerer tube with the isopropyl
alcohol wipe.
13. Set the fork aside and allow it to sit
undisturbed for the full curing period.
1. Apply grease to the bearing pockets and install
the upper and lower headset bearings into the
frame.
2. Fit the fork provided with your frame into the
head tube with the complete headset, required
spacers, and the stem.
3. Apply the minimum pressure needed to
ensure the assembly is fully seated. Mark the
steerer tube at the top of the stem.
4. Remove fork and clearly mark the fork steerer
tube at a point 4mm below the rst mark. Take
care to verify that this measurement is correct
as this denes the cut line for the steerer tube.
5. To trim fork steerer, use only a saw suitable for
cutting carbon, and a cutting guide.
6. Carefully sand a bevel to the inside of the cut
end of the steerer tube to t the glue in Fork
Insert.
7. Dry t the Fork Insert to check that it ts ush
with the end of the steerer tube taking care
only to touch the ends of the insert.
8. In the case that the steerer tube is too short
to allow the upper ange of the Fork Insert
CALEDONIA FORK PREPARATION & INSTALLATION
Preload Fixing
Screw
Stem Top Cap
1 1/8" Upper
Bearing
(36˚x 45˚)
1 1/2" Lower
Bearing
(36˚x 45˚)
Compression
Ring
Bearing
Top Cap
Do not exceed 62mm maximum
total spacer height, including the
bearing top cap.
Improper cutting of the steerer tube could
cause a failure that may result in severe injury
or death.
Do not remove more than 32mm from the
insert if cutting is required. If this is insufficient
to fit fully into the fork steerer, contact Cervélo
Customer Service for assistance.
Avoid breathing the dust created during
cutting carbon composite materials. Max.
4mm
1st Mark
2nd Mark /
Final Cut
CALEDONIA-5 FORK PREPARATION & INSTALLATION
… 8 …


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