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offered by Busse-Yachtshop.com
AIR 403 Land Manual Document #0049 REV D
SOUTHWEST WINDPOWER 8/20/2001 10
Wire Color Codes
RED = positive
BLACK = negative
GREEN = earth ground
3.1.2 Wire Size
To select the appropriate size wire, measure the distance from the batteries to your AIR 403,
then refer to the following wire sizing chart as minimum sizes. If cost is not an issue, a larger
sized wire will improve the performance of your AIR.
All electrical systems lose energy from the resistance of the wires used. Larger wiring sizes
have smaller losses, but can be considerably more costly. The following wiring sizes provide
maximum annual energy losses of 5% or less for sites with a 12mph average wind speed
(assuming the standard Rayleigh distribution of wind speeds,) which is sufficient for most
sites. If you know your average wind speed to be different, compensate the wiring
LENGTHS given in the charts using the factors given at the end of this section. Table
entries with a “*” denote cases which should use additional bus lines.
We recommend these as the minimal wire sizes; for optimal performance you should use the
largest wires that are practical and affordable. Local, state, and national electrical codes
supercede these recommendations, and should be followed to insure the safety of your
system.
12V AIR 403: Wire Size, Considering 12mph Wind Average and 95% Energy
Transmission Efficiency
# Turbines
0-30ft 31ft-60ft 61ft-90ft 91ft-150ft 151ft-190ft 191ft-250ft 251ft-310ft 311ft-390ft 391ft-500ft
1
8g 6g 4g 2g 1g 0g 00g 000g 000g
2
6g 4g 1g 00g 000g 0000g * * *
3
4g 2g 0g 000g 0000g * * * *
Fuse: 100 Amp Slow-Blow per turbine
* If your system requires this length of wire, consider using additional bus line(s).
24V AIR 403: Wire Size, Considering 12mph Wind Average and 95% Energy
Transmission Efficiency
# Turbines
0-30ft 31ft-60ft 61ft-90ft 91ft-150ft 151ft-190ft 191ft-250ft 251ft-310ft 311ft-390ft 391ft-500ft
1
14g 12g 10g 8g 6g 4g 4g 4g 2g
2
12g 8g 6g 4g 4g 2g 2g 1g 0g
3
10g 8g 6g 4g 2g 2g 1g 0g 00g
Fuse: 50 Amp Slow-Blow per turbine
36V AIR 403: Wire Size, Considering 12mph Wind Average and 95% Energy
Transmission Efficiency
# Turbines
0-30ft 31ft-60ft 61ft-90ft 91ft-150ft 151ft-190ft 191ft-250ft 251ft-310ft 311ft-390ft 391ft-500ft
1
14g 14g 12g 10g 10g 8g 8g 6g 6g
2
14g 12g 10g 8g 8g 6g 6g 4g 4g
3
14g 10g 8g 6g 6g 4g 4g 2g 2g
Fuse: 35 Amp Slow-Blow per turbine
10


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