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AIR 403 Land Manual Document #0049 REV D
SOUTHWEST WINDPOWER 8/20/2001 9
3. WIRING AND INSTALLATION PROCEDURES
Your AIR 403 is shipped partially disassembled. Refer to Figure 7 on page 17 for assembly
instructions. Please completely read all procedures before beginning installation.
NOTE: Do not install the blade assembly until the turbine is mounted on the tower.
Required Tools:
= 5/16” hex key wrench (included)
= 3/16” hex key wrench (included)
= 5/32” hex key wrench (included)
= Torque wrench with 5/16”, 3/16”, and 5/32” hex drives (optional)
= Soldering iron or propane torch
= Rosin core solder
= Electrical tape or 1/4” (6-7mm) heat shrink
= Wire strippers
= Wire crimpers
3.1 Wiring
3.1.1 Electrical Connections
NOTE: Refer To All Local and National Codes Before Installation.
CAUTION: MAKE SURE THE TURBINE IS DISCONNECTED FROM THE
BATTERIES DURING INSTALLATION.
Avoid connecting different metals together (i.e., copper and aluminum). This will cause a
galvanic cell that will erode one of the metals. When such connections cannot be avoided,
consult your dealer or an electrical supply house for anti-oxidant compounds. If possible
solder wire termination ends.
CAUTION: CONNECTIONS SHOULD BE INSPECTED PERIODICALLY FOR
SIGNS OF CORROSION AND CLEANED WHEN NECESSARY.
NOTE: All electrical power cables should be physically protected. Run the wires inside the
tower or conduit for maximum protection.
NOTE: The yaw can support a total of 150 lbs. (68 kg) in wire weight. For higher wire
weights, you must install a strain relief to minimize the stress put on the hanging wires. The
average weight of copper wire is .323 lb/in
3
or 8941 kg/m
3
. Use the table below multiplied by
length multiplied by the number of wires to calculate the approximate weight of your wiring
system.
AWG SIZE 14 12 10 8 6 4 3 2 1 0 2/0 3/0 4/0
Diam inches
in
2
0.0641 0.081 0.102 0.129 0.162 0.204 0.229 0.258 0.289 0.325 0.365 0.41 0.46
Square mm
mm
2
1.628 2.057 2.591 3.277 4.115 5.182 5.817 6.553 7.341 8.255 9.271 10.414 11.684
9


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