Manual Vanguard Twin Cylinder OHV Liquid-Cooled (page 52 of 85) (English)

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Vanguard

Twin-Cylinder OHV Liquid-Cooled Engine

Section 4 - Engine Overhaul

Page 47

4. Engage flats on plunger with fork in drive lever

and assemble solenoid to starter, Fig. 102.

a. Torque nuts to 70 in. lbs. (8.0 Nm).

5. Install field coil wire and nut.

a. Torque nut to 90 in. lbs. (10.0 Nm).

Fig. 102

REPLACING PINION GEAR ASSEMBLY

Pinion gear replacement requires complete starter motor

disassembly. It is recommended that a complete

inspection of all components be performed at that time.

Disassemble Starter

For ease of disassembly and assembly, clamp drive end

housing in a vise as shown, Fig. 103.

1. Remove solenoid.

2. Remove starter thru bolts.

3. Remove brush end cap, Fig. 103.

NOTE: To prevent losing brush springs, do not

remove brush retainer until starter housing

has been removed from drive end cap, Fig. 103.

Fig. 103

4. Remove starter housing from drive end cap.

Fig. 104

CAUTION: Take care not to damage drive housing or

mounting surface.

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Vanguard Twin Cylinder OHV Liquid-Cooled Manual

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