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52 TREK ASSEMBLY MANUAL 27 April 2012
Supporting Information
Frameset Detailing
These processes are part of our standard assembly procedures.
Seat tube
If there are irregularities inside the seat tube, they could mar the seat post or cause it
to get stuck.
In extreme cases, where normal techniques cannot x the frame, replacing the frame
under warranty may be an option. However, once you attempt to x it, the warranty
option is no longer available.
To dress the seat tube
1. Turn the frame upside down. This prevents debris falling into the frame’s bottom
bracket.
2. Remove the irregularity with emery cloth, a 1/2 round file, reamer, etc. depending
on the severity of the blemish.
Derailleur hanger
Before aligning the derailleur hanger, the rear dropouts must be parallel. To check the
dropouts, rst remove the rear wheel. Use dropout alignment tools to check that the
rear dropouts are parallel. With some materials, especially magnesium suspension
fork legs, it’s not advisable to attempt to straighten any misalignment.
1. To align the rear derailleur hanger, re-install the true and dished rear wheel. Make
sure it’s fully inserted into the dropouts and the quick-release or axle nuts are
tightened.
2. Remove the rear derailleur, and align the hanger with the derailleur alignment
gauge.
3. Lubricate the threads of the rear derailleur attachment bolt, and re-install the
derailleur into the hanger.
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