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24 TREK ASSEMBLY MANUAL 27 April 2012
Basic Assembly
Figure 55. Pull the rear derailleur cable to test that the limiting
screw
To adjust the rear derailleur
1. Set the high gear limit screw (Figure 53) for the outer cog.
2. Turn the derailleur cable barrel adjuster fully in, and then turn it out a full turn.
3. Turn the shifter barrel adjuster fully in, and then out one turn. If there is no shifter
barrel adjuster, check the down tube or the shift housing. If there is only one barrel
adjuster in the system, turn the shifter barrel adjuster out two turns total.
4. While pulling on the derailleur cable, shift the shifter to the high gear position.
5. Seat all housings in their stops.
6. Push the derailleur inboard about 2-3mm while pulling the cable snug, and tighten
the cable clamp bolt.
7. Set the low gear limit screw (Figure 54).
8. Carefully shift the chain onto the largest cog, and check that the limit screw is
correctly adjusted.
9. Pull on the shift cable to make sure the derailleur cannot go past the cog (Figure 55).
To nish the cable end
1. Cut the cable so that no more than 2 inches (51mm) extends beyond the anchor bolt.
2. Crimp a metal cap or place a bit of solder on the end of the cable to prevent
fraying.
Figure 53. High gear limiting screw
Figure 54. Low gear limiting screw
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