Manual Tormatic NovoGate (page 17 of 43) (English, German, Dutch, French, Spanish)

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• Installation Instructions

Please read these instructions carefully prior to

installation!

Installation should only be carried out by persons

qualified to do so!

Incorrect installation can put the safety of persons at

risk!

In case of improper installation, the manufacturer’s

guarantee becomes void.

Check the supplied screws and plugs to ensure

that these are suitable for the structural

conditions on site.

Move the gate to the closed position: the track should

terminate at least 50 mm next to the operator.

Preparing for installation

Required tools

Aligning the operator

Install the track

Inserting the toothed belt

- Drilling machine with 10 mm masonry drill

- Sturdy side cutter

- Metal saw

- Wrench, size 13

- Slot-head screwdriver 3 mm

- Cross-head screwdrivers PH2 and Ph3

Stand the operator on the foundation and align .

Cables emerge between the fixing feet 2b. Mark out

the holes and drill with a 10 mm masonry drill. Insert

the plugs.

Position the operator at a distance to the gate, as

specified.

Mount the operator .

nsert end locks into both track ends .

1. The gate must travel without inclination (0 %

gradient).

2. The gate must be guided in such a way that it

does not swing to the side when moving and

comes to a standstill at both travel limits.

3. The foundation must be of an adequate size.

Check the track length

Slide the gate into the opened position: the track

should terminate at least 50 mm next to the operator.

Offer up the track lengths and with a 5.5 mm metal

drill drill through the track and gate frame, deburr and

screw on with the supplied self-tapping threaded

screws (M6 x 16) .

Connect the track lengths with the tensioning pins

. Fasten the next length of track to the gate . Cut

the last length of track to the required size. .

Remove the operator cover .

Align the operator so that the rollers easily lower into

the track . Screw on with 4 x bolts (8 x 40) and

washers . I

Lay the toothed belt end into the toothed belt

tensioner , feed through the end lock and screw

on threaded bush .

5. Empty conduits and cables of the external

devices leading to the control elements (e.g. key

switch) and safety devices (e.g. photocells,

closing edge safety devices) must arrive

underneath the operator.

- Spirit level

To facilitate height alignment, insert a pencil at the

side of operator ,

Slide gate along the path of travel, drawing a line at

the same time .

The drive wheels should locate the centre

of the track along the full length of travel and

not butt against the track when in operation.

Disengage the operator (see control elements).

Feed the other toothed belt end through the end lock

and tension. Mark the point of emergence and

return the toothed belt. Lay the toothed belt at

marked point in the toothed belt tensioner, again feed

3f 3g

6a/b

4e 4c

through the end lock and screw on the threaded

bush. Repeat to .

Tension the toothed belt only slightly.

Cut off the protruding length of toothed belt .

Finally, spray toothed belt with silicone.

a partial opening of approx. 1 m can be

triggered by a series resistance of 82 Ohm.

4e 4h

Hold the toothed belt tensioner with wrench to

prevent it twisting ( und ).

Push the cable through the cable lead-throughs,

then insert a piece into the receptacle and tighten the

cable glands.

An all-pole switch-off with fuse to prevent

any inadvertent switching back on must be

fitted.

Connect mains cable to spring clamps L and N.

Screw protective conductor to earthing clamp. Route

remaining cable upwards.

4g 4h

Mains connection

Connections

Connection diagram 5c

Putting on the cover

6a 6b.

Control elements

7a/b

7g/h

Do not connect any current-carrying cables,

only connect volt-free push buttons or volt-

free relay outputs (exception connection L).

E. Connection for aerial

On using an external aerial, the shielding must

be assigned to the adjacent terminal (F, right).

F. Connection for an external impulse generator

(Accessories, e.g. Key switch or digital coder)

G.Input STOP A (8k2 evaluation)

Connection for safety strips on secondary

closing edges with 8.2 ohm terminating

resistance.

H.Input STOP B (Photocell)

Connection for safety devices (accessories, e.g.

one-way photocell).

An interruption at this input end causes the

operator to automatically change direction

during the closing phase only.

I. Voltage supply24 V ~

(eg for one-way photocell), max. connected

load100 mA.

J. Plug-in base for radio receiver

K Connection for a signal light.

Output supplies 230 V.

Connection for a signal light.

Connect a signal light with protection class

II.

L Output for connecting automatic staircase

lighting volt-free relay contact, 250 V AC /5A.

M Output status signal "OPEN"

Connection to traffic light control, volt-free relay

contact 120 V AC /0,5 A oder 24 V DC /1A.

N Output status signal "CLOSE"

Connection to traffic light control, volt-free relay

contact 120 V AC /0,5 A oder 24 V DC /1A

Put on cover and fasten with 2 screws

The control elements for programming the gate

operator are located behind the transparent cover

. The cover is opened and removed with the

triangular wrench .

After programming the operator, replace the cover

.The numerical display serves to indicate the menu

stage, the respectively set value and for error/fault

diagnosis.

. The incremental display, lights up to indicate

readiness for operation and flashes on

acknowledgement of learned hand transmitter

codes.

.When making settings/adjustments the

button button serves as an "UP" button and

outside the menu as a START button.

.When making settings/adjustments the

button serves as a "DOWN" button.

.Button serves to call up the

settings/adjustment menu, to switch the menu

stages and to store the settings.

Programming of the control unit is menu-driven.

Pressing the button , calls up the menu prompting.

The numbers displayed indicate the menu stage.

After approx. 2 seconds, the display flashes and the

setting can be altered via the buttons and . The

selected setting is stored via the button and the

program automatically jumps to the next menu

stage. By repeatedly pressing the button menu

stages can be skipped. To quit the menu, press

button until "0" is displayed again.Outside the

menu, button can be used to generate a start

impulse.

By pulling the pull cord with knob, the operator can

be permanently disengaged from the gate . "8" is

displayed. Move the gate by hand . To lock in

place, press lever . Replace cover and lock

in place with triangular wrench .

Hold button pressed for 3 seconds. "3" is

displayed . Wait a short time until "3" flashes.

Press button and check to see that the gate opens.

If on pressing the button the gate travels in the

opposite direction, ie closes, keep the button

pressed for a further 3 seconds. "3" flashes for a

short time. The direction of travel has now been

switched.

Now press button to cause the gate to travel to the

desired upper OPEN travel limit .

By pressing button the position in the closing

direction can be corrected.

Do not let the gate travel right up to the limit

stop-allowadistanceofatleast3cmtothe

limit stop.

Once the gate has reached the travel limit, press

button ..

The operator stores the open travel limit and "4" is

displayed .

- Press button . The gate opens.

- Afterthe gate has reached the open position,

press button . again. The gate closes.

- The display goes out 2 seconds after the gate

has reached the closed position.

7e 7g/h

17g

Menu stage 3: setting the OPEN position:

Disengagement.

Menu stage 4: setting the closed position

Force-learning operations

Caution:

Press button . The operator causes the gate to

travel in the CLOSE direction, as long as the button is

pressed . By pressing button the direction can

be corrected, causing the gate to travel in the OPEN

direction.

Once the gate has reached the desired closed travel

limit, press button . The operator stores the closed

travel limit and "5" is displayed.

Then press button twice until "0" is displayed .

When the gate opens and closes in this

operation mode, the operator is learning the

necessary forces and is It is

important that the travel operations are not

interrupted. Throughout these travel operations, "0"

is displayed.

not force-limited!

Retain these installation, operating and maintenance instructions for the full duration of the operator’s service life!

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Tormatic NovoGate Manual

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