Manual Toolson KGZ4400 (page 16 of 180) (All languages)

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saw blade (8 Fig.1) is no more than 8 mm.

• Before making the cut, check that no collision could

occur between the stop rail (22 Fig.1.2) and the saw

blade (8 Fig.1).

• Secure the locking lever (23 Fig.1.2) again.

• Lift the saw unit by the handle (5 Fig.1) until it locks in

place in the top position.

• Lock the material with the clamping device (17 Fig.1)

on the xed saw table to prevent the material from

moving during the cutting operation.

• Press the workpiece evenly on the stop strips (9

Fig.1); make sure that you hand remains outside the

cutting area of the saw blade.

• With your right hand on the handle (5 Fig.1), press the

locking lever (3 Fig.1) so that the unit can also be piv-

oted downward.

• The motor starts when the start button is pressed.

• Slowly bring the saw blade down to the workpiece and

cut through it with moderate pressure.

• When the cutting operation is completed, move

the machine head back to its upper (home)

position and release the ON/OFF button.

Attention! The machine executes an upward stroke

automatically due to the return spring, i.e. do not re-

lease the handle (5 Fig.1) after completing the cut; in-

stead allow the machine head to move upwards slowly

whilst applying light counter pressure.

Mitre cut 0°- 45° (Fig. 1, 1.2, 3)

The crosscut saw can be used to make mitre cuts of

0° - 45° in relation to the work face.

Important. To make miter cuts (inclined saw head), the

adjustable stop rail (22 Fig.1.2) must be xed at the

outer position.

• Open the set screw (23 Fig.1.2) for the adjustable stop

rail (22 Fig.1.2) with an Allen key and push the adjust-

able stop rail outwards.

• The adjustable stop rail (22 Fig.1.2) must be xed far

enough in front of the innermost position that the dis-

tance between the stop rail (22 Fig.1.2) and the saw

blade (8 Fig.1) amounts to a maximum of 8 mm.

• Before making a cut, check that the stop rail (22

Fig.1.2) and the saw blade (8 Fig.1) cannot collide.

• Secure the locking lever (23 Fig.1.2) again.

• Move the machine head to the top position.

• Fix the rotary table (14 Fig.1) in the 0° position.

• Loosen the set screw (1 Fig.3) and use the handle (5

Fig.1) to angle the machine head to the left, until the

pointer (3 Fig.3) indicates the desired angle measure-

ment on the scale.

• Re-tighten the xing screw (1 Fig.3).

• Cut as described in section “Cross-cutting”.

Bevel Cut

• Loosen the bevel lock handle and move the cutting

head to the desired angle. Tighten the bevel lock han-

dle.

• Activate the switch, then press the blade guard lock

lever to lower the cutting head down.

electrician.

This is a double insulated tool which eliminates the need

for an earthed power supply system.

WARNING! Avoid contact with the terminals on the

plug when installing (removing) the plug to (from)

the power supply outlet. Contact will cause a severe

electrical shock.

Using an Extension Lead

The use of any extension lead will cause some loss of

power. To keep this to a minimum and to prevent over-

heating and possible motor burn-out, ask advice from a

qualied electrician to determine the minimum wire size

of the extension lead.

The extension lead should be equipped with an earthed

type plug that ts the power supply outlet at one end,

and with an earthed type socket that ts the plug of this

machine at the other end.

Mounting the Tool

Note:

We highly recommend that you bolt this mitre saw se-

curely to a work bench to gain the maximum stability of

your machine.

• Locate and mark the four bolt holes on the bench.

• Drill the bench with a ø 10 mm drill bit,

• Bolt the mitre saw on to the bench with bolts, washers

and nuts. Note that these fasteners are not supplied

with the machine.

Operating the Tool

WARNING! Never connect the plug to the power

source outlet until all Installations and adjustments

are completed and you have read and understood

the safety and operational instructions.

Basic Pullover Mitre Saw Operations

• Always use the clamp 17 to hold the work piece rmly.

2 holes are provided for the clamp.

• Always position the work piece against the fence. Any

piece that is bowed or warped and cannot be held at

on the table or against fence may trap the blade and

should not be used.

• Never place hands near the cutting area. Keep hands

outside the ”No Hands Zone” which includes the entire

table and is labelled by ”No Hands” symbols.

WARNING! To avoid injury from materials being

thrown, unplug the saw to avoid accidental starting,

and then remove small materials.

Cross-cutting (Fig. 1, 1.2, 6)

Attention! For 90° mitre cuts, the moveable stop rail

(22 Fig.1) must be xed in the inner position.

• For chop cutting, slide the cutting head to the rear

position as far as it will go, and lock the carriage 1 by

the lock handle 2. (Fig.6)

• Open the set screw (23 Fig.1.2) on the moveable stop

rail (22 Fig.1.2) with an Allen key and push the move-

able stop rail (22 Fig.1.2) inwards.

• The moveable stop rail (22 Fig.1.2) must be locked in

a position far enough from the inner position that the

distance between the stop rail (22 Fig.1.2) and the

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Toolson KGZ4400 Manual

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