Manual Thermocet Trimline 85 R - 1050 (page 26 of 43) (English)

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Page 1

OPERATING AND INSTALLATION INSTRUCTIONS

1050

Trimline 85 R

UNITED KINGDOM-UK IRELAND-IE

Page 2

TABLE OF CONTENTS

1. General Page 3

1.1 Contents of the package

2. Safety of the unit Page 4

2.1 Safety

3. Operating instructions 8-Symbol remote control Page 5

3.1 Setting Celsius or Fahrenheit

3.2 Setting the time

3.3 Modes of operations

3.4 Manual mode

3.5 To turn ON Fire

3.6 Standby mode

3.7 To turn OFF fire

3.8 Flame height adjustment

3.9 Designated LOW fire and HIGH fire

3.11 Countdown timer

3.12 Program mode

3.13 Temperature setting

3.14 Auxiliary feature

3.15 Child proof

3.16 Eco mode

4. Manual control Page 11

4.1 Igniting the fire

4.2 Extinguishing the fire

4.3 Switching the unit off

5. Initial start-up Page 12

5.1 Daily maintenance

5.2 Important tips

6. Installation instructions Page 13

6.1 General instructions

7. Concentric flue system Page 14

7.1 Components of the concentric flue system

7.2 Construction of concentric flue system

7.3 Installation instructions regarding existing flues.

7.4 Parts

7.5 Installation

7.6 Cleaning and maintenance

8. Instructions for the Mertik Maxitrol GV60 and the Remote Control Page 18

8.1 Mertik Maxitrol Troubleshooting Flow Chart Page 17

9. Maintenance check-up list Page 24

10. Maintenance activities Page 25

11. Placing the unit Page 26

11.1 Connection to the gas pipes

11.2 Preparation and installation of the unit

11.3 Installing gas control GV60

11.4 Installation and assembly of the CC flue system with accessories.

11.5 Fitting the ceramic log inset

11.6 Fitting the optional pebble set

11.7 Fitting the optional Carrara / Basalt stones

12. Technical details GV60 Page 28

12.1 Gas-technical specifications Page 29

13. Table of concentric pathways Page 30

Problems and possible Solutions Page 31

Illustrations Page 32-41

(5/24072014)

Page 3

We hope you really enjoy the warmth of your new gas fire Read these instructions carefully before

installing and using the gas fire. Keep these instructions in a safe place. Always provide the following

information if the gas fire breaks down: model and serial number, which can be found on the unit. Your

purchase invoice is your proof of warranty.

1. General

Check the unit immediately after delivery to confirm that it has not been damaged during transport. If it is

damaged in any way, please inform your supplier immediately and provide as many details as possible.

Attention

The unit must be installed, connected and checked by a qualified fitter based on national, regional, and local

standards and regulations. The fitter must inspect the unit for tightness in relation to gas and combustion

products and correct operation of the different components and functions.

The flue tube system and the outlets in the outer wall or roof face must also meet the requirements of the

applicable regulations.

The unit falls in the closed unit category, in a set-up location without a fan and with a chimney loss that is

greater than 17 % (non-condensing).

Warning

Gas fires become hot when in use. After installation of the Gas fire, the glass surface must be considered as

active zone. The glass surface may be very hot.!

Therefore care should be taken, for example, by keeping children and those requiring help away from the

immediate vicinity of burning fires. Gas fires must not be placed on or against flammable materials

(curtains, etc.).

Contents of the packaging

1 x Fully assembled unit:

Trimline 85R

1 x Remote control

3 x Restriction plate

2 x 1.5 V AAA battery

4 x 1.5 V AA battery

1 x Operating and installation instructions

1 x Wood imitation set

2 x Suction cap

Additional

Pebble set

Carrara / Basalt stones

Page 4

2. SAFETY OF THE UNIT

The unit is fully safeguarded by means of thermo-electric pilot light protection to prevent unforeseen dis-

charge of gas from the main burner.

2.1 Safety

Do not place ceramic burner decoration material or logs against the pilot burner. Ensure the pilot light is

able to burn freely over the main burner at all times. Good ignition of the main burner is only guaranteed if

this is the case. Not adhering to these instructions can lead to dangerous situations.

The unit, complete concentric flue system and flue terminal need to be cleaned and checked annually by a

recognised gas technician/fitter, so the unit continues to operate safely. For additional instructions, see

Chapter 10: Maintenance.

If, for whatever reason, the pilot light extinguishes, you must wait 5 minutes before igniting the pilot light

again.

The unit may not be operated without the glass panel being in place.

It is not permitted to place flammable materials on the ceramic wood inset.

The layout of the main burner with ceramic burner decoration material and wood inset may under no cir-

cumstances be changed or added to.

Light flammable materials, such as nylon clothing or flammable liquids, may not be placed near the unit.

Ensure children and other persons unaware of the operation of a gas unit, are supervised at all times when

near the unit.

Use a fireguard to protect against burns and protection of the children and persons named above.

Page 5

OPERATING INSTRUCTIONS 8-SYMBOL REMOTE CONTROL

SETTING CELSIUS OR FAHRENHEIT

To change between °C and °F, press and buttons simultaneously.

NOTE: Choosing °F results in a 12 hour clock.

Choosing °C results in a 24 hour clock.

SETTING THE TIME

1. Press and buttons simultaneously. Hour flashes.

2. To select hour press or button.

3. Press and buttons simultaneously. Minutes flash.

4. To select minutes press or button.

5. To confirm press and buttons simultaneously or wait.

MODES OF OPERATIONS

Enter Mode

Press the appropriate mode button

Exit Mode

1. Press the same mode button again to change to Manual Mode.

2. Press or button to change to Manual Mode.

3. Press a different mode button to change to that mode.

Time

Signal indicator

Battery

°F or °C

Eco Mode

Child Proof

Countdown

Program

8-SYMBOL DISPLAY

Thermostatic Mode

Auxiliary Feature Temperature

Page 6

Thermostatic Mode

The room temperature is measured and compared to the set temperature.

The flame height is then automatically adjusted to achieve the set temperature

Program Mode

Programs 1 and 2, each can be programmed to go ON and OFF at specific times

at a set temperature.

Eco Mode

Flame height modulates between high and low depending on room temperature

in relation to set temperature. lf the room temperature is lower than set

temperature, the flame height stays on high longer. lf the room temperature is

higher than set temperature, the flame height stays on low longer.

Once cycle takes approx. 40 min.

MANUAL MODE (HANDSET)

TO TURN ON FIRE

Handset One-Button Operation

(Default Setting)

* Press button until two short beeps and a blinking series of lines confirms

the start sequence has begun; release button.

* Main gas flows once pilot ignition is confirmed.

* Handset automatically goes into Manual Mode after main burner ignition

(CSA version, CE version).

NOTICE

BEFORE OPERATING

1. Make sure MANUAL knob on the GV60 Valve is in the ON, full counter clockwise position.

2. Place the ON/OFF switch (if equipped) in the "I" (ON position).

NOTICE

Change from one-button to two-button ignition operation by pressing and holding button for 16 sec.

immediately after installing batteries. ON is displayed and 1 is flashing.

When change is complete 1 changes to 2.

WARNING

When pilot ignition is confirmed, motor turns automatically to maximum flame height.

Page 7

Handset Two-Button Operation

* Press and button simultaneously until two short beeps and a blinking

series of lines confirms the start sequence has begun; release buttons.

* Main gas flows once pilot ignition is confirmed.

* Handset automatically goes into Manual Mode after main burner ignition

(CSAversion, CE version).

STANDBY MODE (PILOT FLAME)

Handset

* Press and hold button to set appliance to pilot flame.

TO TURN OFF FIRE

Handset

* Press button to turn OFF.

NOTE: There is a 5 sec delay before the next ignition is possible

FLAME HEIGHT ADJUSTMENT

Handset

* To increase flame height pres hold button.

* To decrease flame height or to set appliance to pilot flame, press and

hold button.

DESIGNATED LOW FIRE AND HIGH FIRE

* To go to low fire, double-click button. "LO" is displayed.

NOTE: Flame goes to high fire first before going to low fire.

* To go to high fire, double-click button. "HI" is displayed.

Change from two-button to one-button ignition operation by pressing and holding button for 16 sec.

immediately after installing batteries. ON is displayed and 2 is flashing.

When change is complete 2 changes to 1.

NOTICE

WARNING

If the pilot does not stay lit after several tries, turn the main knob to OFF and follow the instructions

TURN OFF GAS APPLIANCE.

WARNING

lf the appliance will not operate, follow the instructions TURN OFF GAS TO APPLIANCE

Page 8

THERMOSTATIC MODE

ON:

Press button. Thermostat icon displayed, preset temperature

displayed briefly, and then room temperature displayed.

OFF:

1. Press button.

2. Press or button to enter Manual Mode.

3. Press button to enter Countdown Timer Mode.

4. Press button to enter Eco Mode.

SETTING:

1. Press button and hold until Thermostat icon displayed, temperature flashes.

2. To adjust SET temperature press or button.

3. To confirm press button or wait.

COUNTDOWN TIMER

ON/SETTING:

1. Press and hold button until hourglass icon displayed and hour flashes.

2. To select hour press or button.

3. To confirm press button. Minutes flash.

4. To select minutes press or button.

5. To confirm press button or wait.

OFF:

Press button, hourglass and countdown time disappear.

NOTE: At end of countdown time period, the fire turns OFF. The Countdown Timer only works in Manual,

Thermostatic, and Eco Modes. Maximum countdown time is 9 hours.

PROGRAM MODE

NOTE: The set temperature for Thermostatic Mode is the temperature for the ON time in Program Mode.

Changing the Thermostatic Mode set temperature also changes the ON time temperature in Program Mode.

Default settings:

TEMPERATURE OFF: (pilot flame only)

ON:

Press button. , 1 or 2, ON or OFF displayed.

OFF:

1. Press or or button to enter

Manual Mode.

2. Press button to enter Thermostatic Mode.

Page 9

TEMPERATURE SETTING:

1. Press button and hold until

flashes, ON, Set temperature

(thermostatic) displayed.

2. To continue press button.

, OFF displayed, temperature flashes.

3. Select OFF temperature by pressing the or button.

4. Confirm by pressing button.

, 1, ON displayed, hour flashes.

NOTE: The ON (thermostatic) and OFF set temperatures are the same

for each day.

DAYSETTING:

5. ALL flashes. pres or button to choose between ALL, SA-SU,

1, 2, 3, 4, 5, 6, 7

6. To confirm press button.

ON TIME SETTING:

5. To select hour press or button.

6. To confirm press

button. 1, ON displayed, minutes flash.

7. To select minutes press or button.

OFF TIME SETTING:

8. To confirm press button.

, 1, OFF displayed, hour flashes.

9. To select hour, press or button.

10. To confirm press button.

, 1, OFF displayed, minutes flash.

11. To select minutes press or button.

NOTE: lf you stop programming at this point, program 2 remains deactivated.

NOTE: Programs 1 and 2 use the same ON and OFF temperatures. Once an ON and/or OFF temperature has

been set, that temperature becomes the new default setting.

NOTE: PROGRAM 1 and 2 use the same on (Thermostatic) and off temperatures for R LL, 5F15U and Daily

Timer (, 2,3, H, 5, , ). Once a new on (Thermostatic) and/or off temperature has been set, that temperature be-

comes the new default setting.

NOTE: lf RLL, SA-SU or Daily Timer are programmed for PROGRAM 1 and PROGRAM 2 on and off times,

these become the new default times. The batteries must be removed to clear the PROGRAM 1 and PROGRAM

2 on and off times and temperatures.

SA-SU or Daily Timer (1, 2, 3, 4, 5, 6, 7) selected

• Set on time and off time using same procedure as ALL selected (above).

• SA-SU: Set on time and off time for both Saturday and Sunday.

• Daily Timer: Unique on and off times may be set for a single day of the week, for multiple days of the week,

or for every day of the week.

• Wait to finish setting.

Page 10

AUXILIARY FEATURE

Upon ignition burner 1 is ON and burner 2 is in the last setting

OFF:

To switch the burner OFF, press the button.

Auxiliary icon disappears.

ON:

To switch a burner ON, press the button.

Auxiliary icon displayed.

NOTE: The latching solenoid valve cannot operate manually the receiver battery runs down it will

remain in the operating position.

CHILD PROOF

ON:

To activate press and button simultaneously. Children icon disappears

and the handset is rendered inoperable, except for the OFF function.

OFF:

To deactivate press and simultaneously. Children icon disappears.

ECO MODE

ON:

Press button to enter Eco Mode. Auxiliary icon disappears.

OFF:

Press button. Auxiliary icon displayed.

Page 11

4.0 MANUAL OPERATION (in case of emergency, only if remote control is not working)

The unit may be operated by hand if there is a defect in the remote control. To do so, the ignite (piezo)cable of

the receiver must first be removed and carefully slid into the piezo connector on the gas control block.

4.1 Igniting the fire

* Open the gas shut-off cock that has been installed in the gas pipe to the unit.

* Press the “O I” switch, on the gas control block, in the “I” position.

* Turn the motor button, on the gas control block, completely to the right. The button will make a "click”

sound.

* Turn the operating button on the gas control block, into the “MAN” position. A metal circle in the

operating button will become visible.

* Push the metal circle inwards. For example, with a pen. Gas will now flow to the pilot flame.

* While keeping the metal circle pressed down, press the (square) piezo button (along the “O I” switch)

several times to ignite the pilot flame. You will be able to see whether the pilot flame is burning through

the glass window.

* If the pilot flame is alight, keep the metal circle pressed down for another 10 seconds and then let go.

Important: If the pilot light extinguishes, one should wait at least 5 minutes before repeating the

aforementioned steps.

* Turn the operating button to the ON position. The burner may or may not ignite, depending on the position

of the motor button.

* By turning the motor button to the required setting to the left, the burner will ignite and the flame size can

be adjusted.

4.2 Extinguishing the fire

Turn the motor button, on the gas control block, completely to the right. The button will make a "click” sound.

The burner will turn off. The pilot flame continues to burn.

4.3 Switching the unit off

Press the "O I” switch, on the gas control block, in the “O” position. The pilot flame will extinguish.

If the fireplace is not used for an extended period of time, we recommend closing the gas shut-off cock in the

supply line.

Important: If, for whatever reason, the pilot light extinguishes, you must wait 5 minutes before

igniting the pilot light again.

Piezo Button

Piezo connector

(With manual operation)

Control button

Motor button

(in the maximum setting)

Microswitch

“O I” switch

8-pole receiver cable

connection

Small metal circle for

manual operation of the

ignition

(Control button in Manual position)

Page 12

5. INITIAL START-UP

The unit has a layer of heat-resistant varnish that resists very high temperatures. An unpleasant smell may

develop in the first hours after starting the unit due to burning in of the varnish; however, this is not dangerous.

To accelerate this process, allow the unit to burn at the highest setting for several hours and ventilate the

area well. After the first time the unit is turned on, a light deposit may form on the inside of the window. This is

due to the varnish hardening. After the fireplace has cooled down, this deposit can be removed using a fireplace

glass cleaner or ceramic hotplate cleaner.

5.1 Daily maintenance

* Avoid having a lot of dust and cigarette smoke, candle and oil lamp particles in the air of your home.

Heating of these particles through the convection system of the unit, can lead to discolouring of walls and

ceilings. It is therefore advisable to ensure the area containing the unit is always sufficiently ventilated.

Regularly remove any dust that has settled behind the operating lid with a vacuum cleaner.

If the glass is broken or cracked, it should be replaced immediately by a recognised fitter before the

unit is used again.

* The unit must be switched off immediately if something is spilt on it. It should only be cleaned once the

unit has cooled down. Never use abrasive, aggressive cleaning products or fireplace cleaner; only use a dry

cloth that does not give off fluff.

* Your local specialised dealer will be able to provide you with spray cans containing heat-resistant varnish,

so that small stains or damages may be touched-up during annual maintenance.

5.2 Important tips for gas heating or wood fuelled units and fireplaces.

 Prevent discolouration of walls and ceilings!

There are always particles in the air in each living area even if the area is vacuum cleaned regularly!

These particles are easily visible when the sun streams in. This issue will not arise if the amount of

particles in the air is limited. If these particles are present in greater quantities and particularly if the air is

contaminated by soot and tar particles, for example, through the burning of candles or oil lamps and

cigarette or cigar smoke, then we can speak of a poor inner climate! Cooled air slowly flows over the floor

to the heater in a heated living area. This air is heated in the convection system of the fireplace or heater,

resulting in a quickly rising column of air that subsequently spreads through the room again. This means

there is always dust and other polluting particles depositing on cold and often damp surfaces. This issue

occurs especially in a new building (building damp) that is not yet dry. An undesirable consequence of this

phenomenon could be discolouration of walls and or ceiling!

How can this problem be avoided?

* With a newly built fireplace or following renovation, wait at least 6 weeks before firing up.

* The building damp must have disappeared completely from the walls, floor and ceiling.

* The room where the unit is located must be well ventilated.

* The required air ventilation must be in line with local building regulations.

* Limit the use of candles and oil lamps and keep the taper as short as possible.

* These two creators of atmosphere ensure considerable quantities of polluting and unhealthy soot particles

in your flat.

* Among other things, cigarettes and cigars contain tar that will precipitate on cold and damp walls during

heating.

* This may occur above radiators and light fittings and with ventilation grilles (if there is a poor internal

climate), although to a lesser degree.

Page 13

6. INSTALLATION INSTRUCTIONS

Important

The installation may only be performed by an authorised person

6.1 General instructions

* The gas fireplace must be installed, connected and inspected as a closed unit by a qualified fitter, according

to national, regional, and local standards and regulations.

* The flue tube system and the outlets in the outer wall or roof face must also meet the requirements outlined

in the applicable standards and regulations.

* The temperature of the walls and shelves near the side and back of the unit may not be more than 80°C

higher than the temperature of the environment.

* The unit has been approved in combination with the THC CC system Ø100 mm - Ø150 mm

and Ø130 mm - Ø200 mm , in accordance with European CE standards for gas units, and may therefore

only be applied with this system.

* The unit needs to be inspected by the fitter for local gas distribution (gas type and gas pressure) as indicated

on the identification plate.

* The instructions are only applicable if the relevant country code is stated on the unit. If this is not the case,

the gas technical information for the relevant country needs to be consulted and modifications discussed

with the manufacturer.

* There will be air in the gas pipes when the unit is first used. The gas pipes therefore need to be vented first.

* Ignite the heater according to operating instructions and check whether the burner flame is uniform. After

the unit has been used for the first time, you should remove any deposits resulting from convection-curing

of the unit, from the glass window using a glass cleaner for heaters.

Warning:

Never install the unit against or within a flammable wall!

Distance to flammable materials:

* With respect to the front, side and top of the unit, a distance of 1000 mm needs to be kept between the unit

and: curtains, floor covering, upholstery and fabrics, and/or other flammable material unless stated other

wise in these instructions.

Distance to non-flammable materials:

* The unit needs to be placed a minimum distance of 50 mm from the wall unless stated otherwise in these

instructions.

Important

* Construction material for fireplaces and mantles etc., or for an assembly must be made of non flammable

material. This also applies to floors and ceilings. Never use flammable materials near the unit in compli-

ance with the abovementioned instructions.

Note: Please contact your supplier if you are unsure.

Page 14

7. CONCENTRIC FLUE SYSTEM CC

The concentric flue system consists of a 100mm or 130mm Ø inner flue concentric with a Ø150 mm or Ø200 mm

outer flue. These flues have been set up concentrically; the combustion gases are exhausted through the internal

flue while the fresh combustion air is supplied between the internal and external flues.

7.1 Components of the concentric flue system. (See page 31,32 and 33)

Different connections are possible using the concentric flue system. These are:

Through the roof face and through the exterior wall.

There are various options for mounting the pathway for this system,

however, there are a few important requirements/conditions:

* The maximum allowable vertical flue length is 12 metres (the sum of the flue length and the calculation

lengths for the bends).

* 90° bends have a 2-metre horizontal calculation length.

* 45° bends have a 1-metre horizontal calculation length.

* The outlet can be installed at any point on the roof face or exterior wall (supply and discharge in an identical

pressure area), but must meet applicable regulations.

* Duct pathways may not be insulated

Important

* Ensure the restriction plate is mounted in the correct manner, as indicated in these instructions.

* The correct restriction plate will provide the unit with the most optimal efficiency, flame image and

combustion.

* Mounting an incorrectly placed restriction plate may cause malfunction of the unit.

7.2 Construction of concentric flue system CC

Indirect wall connection.

* The outlet may also be installed above the exhaust in the wall, taking any hindrance to the surrounding area

into consideration, according to national, regional, local standards and regulations. Ensure wind pressure on

the flue terminal is not too extreme, such as a balcony, flat roof, corners and in small alleys etc., as this may

negatively influence the unit efficiency.

* Provide a recess in the exterior wall of around 155 mm for concentric Ø100-150, and 205 mm for concentric

Ø130-200. (in a flammable wall ensure there is 50 mm of extra space around the outer pipe and use

fireproof casing) and fix the exterior wall duct with the wall plate to the outer side of the wall. The wall

plate of the exterior wall duct must be sealed sufficiently against the wall on the outside, to avoid moisture

and/or flue gas leaks into the living space.

* The flue should be cased if necessary. Sufficient fireproof measures must also be taken when the flue is

being mounted along flammable materials.

* Determine the position of the unit and outlet and begin construction of the flue with the connection on the

unit, paying attention to the direction of installation and connecting the elements by means of clamp strips.

* The fitted pipe can be used between the bends or when connecting to the unit.

If necessary, use wall brackets to support the flue

Mounting using the roof pass-through option

* The flue terminal can be located at any random place on the roof face (supply and exhaust in identical

pressure areas) and must meet the applicable rules and regulations.

* A roofing sheet for a flat roof or a roofing sheet lead for sloping tiled roofs can be used for a watertight duct.

Use various bends for the slope, if required. The recess in the roof decking should be 5 cm larger all

around, to ensure sufficient fire resistance.

* One needs to take into account the regulation regarding fire resistance between rooms (See national,

regional, local standards and regulations). A casing made of fireproof material (e.g. 12 mm Promatect fire

resistant plate) must be used at 25mm from the outside duct.

* Determine the position of the unit and outlet and begin construction of the flue with the connection on the

unit (always 1 metre vertical first), paying attention to the direction of installation! The inner flue must be

installed for draining purposes. Connect the elements by using clamping strips. Ensure the gas tightness of

all connections is correct.

* A fitted pipe can be used between the bends or when making the connection to the unit and/or the roof pass-through.

Use 2 wall brackets to support the flue on each floor.

Page 15

Roof-pass trough

Storm collar

Lead roofing sheet

Roof bracket

Fire protection plate

Bend

CC Pipe

Wall bracket

Bend

Floor support

Fire protection plate

CC Pipe

Wall bracket

CC Pipe

Floor support

Fire protection plate

CC Pipe

Wall bracket

Clamping strips

CC fitted pipe

Page 15

Page 16

7.3 Installation instructions regarding existing flues.

Instructions

The flue gas exhaust system falls within category C91 and must be built in accordance with national rules and

regulations and the instructions of the manufacturer, as specified in the documentation and installation instructions.

This means, among other things, that the chimney pass-through must not be smaller than 150 mm round / square, but

no larger than 200 mm, and not ventilated by grilles etc. In the case of larger chimney pass-throughs, a flexible hose

of around 150 mm may possibly be used in combination with a flexible hose of around 100 mm, as described below.

For other situations, you should consult your supplier / manufacturer.

7.4 Parts (See page 17)

Check all parts for damage before commencing the installation. You will require the following parts for converting a

brickwork duct to a concentric duct connecting to a CC duct system :

1. Clamping strips 7. Chimney mounting plate (renovation kit)

2. CC Fitted pipe 8. Clamping strips

3. Clamping strips 9. Roof pass-through

4. Inner mounting plate

5. Slider (renovation kit)

6. Flexible hose 316 L round 100 /107

Note: The renovation/sanitation set consists of parts 4, 5 and 7.

7.5 Installation (See page 14)

·* Guide the flexible hose (6) through the existing duct (8).

·* Attach the adapter (5) to the bottom of the flexible hose and secure this in place using 2 parkers.

·* The mounting plate (7) is adjustable, slide / fix it on to the outer pipe and then mount it against the ceiling

(airtight).

·* Shorten the flexible hose to approximately 100 mm above the chimney coping plate.

·* Attach the mounting plate / connecting piece (7) to the flexible hose on the roof. clamp it with a hose bracket

and secure it in place using a parker.

·* Attach the mounting plate / connecting piece (7) to the chimney coping watertight on the roof using silicone

sealant and stainless steel screws.

·* Install the roof pass-through (9) and secure it in place using the supplied clamping strips (8).

·* Position the unit in accordance with the instructions of the unit manufacturer.

·* Always install a minimum of 1 metre of concentric duct type CC/US 100-150 (2), or 130-200 mm with

reduction to 100-150 mm.

7.6. Cleaning and maintenance.

The unit must be cleaned and checked every year by your dealer. The Concentric flue system must be cleaned every

2 years.

Control of:

1 Density of the gas products of combustion and combustion air feed circuit.

2 The correct operation of the gas control block and the ignition of the burner.

Carry out the checks in accordance with the inspection list on page 22.

Page 17

9. Roof pass-through

8. Clamping strips

7. Chimney mounting plate

(Renovation kit)

6. Flexible hose 316L

5. Slider (renovation kit)

4. Inner mounting plate

(Renovation kit)

3. Clamping strips

2. CC Fitted pipe

1. Clamping strips

Page 18

8. Instructions for the Mertik Maxitrol GV60 and the Remote Control:

Ensure that the fuel supplied to the unit is clean and free from particles and moisture.

Before a gas supply pipe (new or existing) is connected to the main gas pipe at the gas meter and to the gas

control block of the unit, clean and dry compressed air should been blown through it.

Cut copper pipes as well as aluminium pilot pipes must be deburred and blown clean before they are

connected. The dust filter at the connection to the gas control block will only filter out the coarsest dirt

from the system. Fine particles are still able to reach the inside and may damage and/or adversely affect

regulation in the gas control block .

Heat, moisture and dust are a threat to all electronic components

Protect the electronic gas control until all construction, plastering and paintwork has been completed. If

such work cannot be avoided, then protect the control against dirt and moisture penetration by using, for

example, plastic film .

Warning

Electronic components will become permanently faulty when exposed to temperatures higher than 60°C.

Standard AA batteries will crack open at temperatures >54°C and the battery contents will damage the

electronic switches located underneath. Batteries last longest at <25°C. At >50°C the life span is around 23

weeks, this makes the use of the gas fire unnecessarily expensive.

Only install the gas control block and receiver as pre-installed at the factory

Remember that components may have to be replaced or that repairs may have to be performed at a later

date.

This may be more difficult if the control is installed using a method that is different from the instructions

provided here.

Please note!

Only place the batteries after wiring to the receiver, gas control block and pilot set is connected.

Premature connection to the energy source may damage the control’s CPU (central processor).

Ensure that the ignition cable is not near the antenna wire and that they do not cross each other.

The high voltage released at ignition may damage the sensitive receiver circuit.

This may mean that the unit becomes less responsive or not responsive at all to handset commands. (See

photograph 1 on page 16)

If the manual transmitter range is too limited, loosen the antenna wire from the terminals on the

receiver box. Direct the antenna wire away from the ignition cable and in the direction of the control

box door.

Ensure there is no contact with metal components. Ensure there is no damage to the connection to

electronic components or to the wire itself. (See photograph 1 on page 19)

Connect the wires correctly to the contact breaker behind the gas control block.

The shortest wire runs immediately back to the 1/0 switch and can be found nearest to the back of the gas

control block. The longest wire runs to one of the two connections on the receiver box and only fits on one

of the screws .

Do not tighten the contact breaker and the thermocouple connection too tightly on the gas control

block or to each other.

It is sufficient to tighten by hand and add a half a turn with an open-end spanner. Tightening too much

will break the connection to the magnetic coil below and/or the insulation around the aluminium contact

pin in the contact breaker. This may lead to the magnetic coil not opening the gas supply to the pilot and

the unit not working.

Page 19

Do not extend the thermocouple supplied to the pilot set

Extending the thermocouple beyond its limit will lead to a reduction in voltage. This may, in turn, lead to

the magnetic coil not being activated.

Do not extend the thermocouple supplied to the pilot set

Extending the thermocouple beyond its limit will lead to a reduction in voltage. This may, in turn, lead to

the magnetic coil not being activated.

The receiver and the control units on the gas control block should be switched on to ensure automatic

start-up through the manual transmitter.

The oval disk on the gas control block should be turned to the ON position. The 1/0 switch should be set to

1. See photograph 2. The ignition cable should be connected to the SPARK connection point on the

receiver box. See photograph 1.

The manual transmitter has to communicate with the receiver. This has to be ‘learnt’.

Press the RESET button using a blunt object. (See photograph 3.) Continue to press this button until you

hear a short beeping sound, followed immediately by a long beeping signal. Release the button. Direct the

manual transmitter towards the receiver and press the arrow down until you hear a long beeping sound. The

gas control button will now move for a short period.

The manual transmitter has now learned the setting with regard to the receiver and the unit can now be

ignited using the remote control. If the manual transmitter is still not communicating with the receiver,

repeat the procedure again.

The system’s thermostat sensor is in the manual transmitter.

The manual transmitter operates best at a distance of 2 or 3 metres from the unit. Although communication

occurs via short wave radio signals, it is recommended to place the hand transmitter in view of the gas

apparatus in a place where the user wishes to experience a pleasant temperature. Do not place the manual

transmitter in direct sunlight or other warm location. The thermostat measures the temperature and

regulates the flame size of the gas unit accordingly.

Remove the batteries only with the red ribbon underneath the batteries, not with a metal tool

Removing batteries with a metal object may damage the electronic control permanently.

Photo 2

Photo 3

Photo 1

40 mm

Page 20

8.1 Mertik GV60 Troubleshooting Flow Chart

No ACTION Possible problem/cause Solution

Option: wall switch START:

press ON button > wall switch

works.

Bent pin on switch, or cable not

operating properly.

Straighten pin, replace wall switch

or cable.

Manual transmitter START: press

both buttons to start ignition

sequence.

Beep will occur each second

Manual transmitter battery low. Replace battery, 1.5V AAA quality

alkaline!

Receiver batteries low. Replace batteries, 1.5V AA quality

alkaline!

Optional mains adapter not

operating properly.

Check mains adapter.

Check coding of transmitter and

receiver.

Learn in new code, see instructions

and label on receiver.

Transmitter/receiver range

limited.

1. Move antenna cable, see

instructions.

2. Replace receiver.

Optional wall switch / cabling not

operating properly.

Replace wall switch / cabling.

Receiver fuse blown (in older

versions only).

Replace receiver.

Magnet unit in gas valve is

energised (audible click)

No beep Impulse magnet not operating

properly.

Replace gas valve.

3 short beeps Receiver batteries low. Replace batteries, 1.5V AA quality

alkaline!

1 long beep ON/OFF switch on gas valve in

OFF position

Set switch to ON.

8-wire cable between receiver and

gas valve defective / poor contact.

Check cable, especially in case of

plug connection.

Switch cable disconnected. Check switch cable, see fig. 1 on

page 18

Motor not operating properly. Replace gas valve.

Micro switch on gas valve not

operating properly.

Replace gas valve.

Page 21

No ACTION Possible problem/cause Solution

Ignition components not operating properly. Check connection between cable & IGN

electrode.

Check IGN electrode spark gap.

Check IGN electrode for discharge to ground

(break in ceramic).

Check IGN cable for damage

Increase distance between IGN cable and all

metal parts. Check that spark does not

discharge to ground at location of spark plug

connection. Shorten cable if possible. If

applicable, provide extra insulation with silicon

hose etc.

Spark will occur each

second.

IGN sequence stops, no pilot flame.

No reaction to transmitter command (receiver

does not react).

Press RESET button, see instructions.

Add ground wire between pilot burner and gas

valve.

Do not coil the IGN cable.

Shorten IGN cable if possible.

IGN sequence stops, no pilot flame.

Transmitter command is possible.

IGN sequence stops, no pilot flame.

Transmitter command is possible.

Pilot lit.

TC and SW cable reversed. Check connection of cable to receiver and

interrupter, see fig. 1.

Impulse magnet not operating properly. Replace gas valve.

Short between interrupter and SW cable. Check connection to interrupter.

No gas (magnet unit drops after 30 second

audible count).

Check gas supply to gas valve.

Sparking stops after pilot

is lit

Short between interrupter and TC cable. Check connection to interrupter, see fig. 1

Electronic measuring amplifier defective. Replace receiver.

Interrupter

Receiver

Page 22

No ACTION Possible problem/cause Solution

Resistance in thermo

current circuit too high.

Check cables and connections in

thermo current circuit.

Magnet unit drops

(audible click)

Not enough heat on

thermocouple.

Check position of pilot to

thermocouple and intensity of pilot

flame.

Motor turns to main gas

and pilot stays lit.

Low voltage from

thermocouple.

Check connections and, if necessary,

replace thermocouple. Do not

overtighten the connections!

Short because

thermocouple end is

damaged.

Replace thermocouple, do not

overtighten the connections!

IGN sequence stops. No

reaction to transmitter

command (receiver does

not react).

Press RESET button, see

instructions.

Add ground wire between pilot

burner and gas valve.

Do not coil the IGN cable.

Shorten IGN cable if possible.

Main burner is lit.

Gas valve manual knob in

“MAN” position.

Turn knob to “ON” position.

Main burner stays lit.

Too much / too little air

flow / draft at pilot, blows

out or is smothered.

Check whether restriction plate has

been correctly applied in unit, see

instructions.

Poor flue location, check correctness

of layout and connections.

Magnet unit drops while

motor turns.

3 beeps

Receiver batteries low. Replace batteries, 1.5V AA quality

alkaline!

System can be switched

OFF via remote control.

System can be

switched OFF via

ON/OFF switch.

Short between TC and SW

cable.

Check connection to interrupter

block.

YES

OK OK

Replace gas valve.

Page 23

Page 24

Name

Address

Unit serial number

Date of purchase

Installation date

Comments

9.0 MAINTENANCE CHECK LIST

Fitter details:

Service date Performed by Work activities performed

Service and maintenance log book:

Page 25

10. Maintenance activities. .

Please note: turn off the gas supply and power supply as much as possible during maintenance activities.

Maintenance activities should be performed by a qualified fitter.

Close the gas tap while maintenance activities are being performed.

Inspect

Work activities OK

1 General inspection a The main burner should ignite smoothly (within several seconds) and not give a bang sound due to

delayed ignition. Go to number 7 if there appears to be delayed ignition.

b Check the flame image. No flames against the glass. The flame image should be stable.

The flame should be yellow after approximately 15 minutes; go to number 7 if the flame image is

blue.

c Check for excessive formation of soot on the inside of the glass/combustion chamber and on decora-

tive parts.

Go to number 7 if there is excessive formation of soot.

2 Door/front a check for obstructions in the convection air openings

3 Glass window, seal. a check the glass window for cracks etc. Replace if damaged, cracked, or broken.

b check the seal of the glass window; this needs to join the unit and glass window. Replace if required.

c check any hinges, seals, quadrants etc.

d clean the glass. Check there is an even (not too large) load on the glass window. Prevent point load.

4 Gas control compart-

ment and convection

part of the unit

a clean these areas with a vacuum cleaner. Do so carefully. Remove parts that do not belong here.

b check if the convection airflow is free.

a remove decorative parts and clean the burner (be careful with ceramic burners!) with a vacuum

cleaner.

Decorative parts (logs/

pebbles etc.) and

(pilot) burner

b inspect decorative parts for damage/cracks/discolouration and clean with a soft brush if required.

c check if the burner cover is intact and free of corrosion. Replace the burner if required.

d after completing the inspection: replace decorative parts, exactly as stipulated by the manufacturer.

Ensure the pilot burner is kept free!

e check if the pilot flame protection is intact (if applicable).

f check the piezo for sufficient spark power, and ensure the ignition cable is free from metal parts/

electrical parts.

6 Combustion chamber a check the condition of the finishing, such as varnish and enamel. Check for corrosion. Repair if re-

quired.

replace the unit if there are holes. Close the unit for further use.

c check overpressure hatches or overpressure construction for sealing and sufficient movement/deposits.

7 Ignition and operation

of the main burner

a remove the burner from the unit and check whether the main injector is dirt-free.

b check if the primary ventilation opening in the main burner is dirt-free.

c mount the burner and check if the burner is in a good position in relation to the pilot burner.

d check if the burner is fixed and cannot move.

e check if the pilot burner burns well, with a blue flame (blue only).

f check if the burner ignites uniformly across the entire surface and without significant delay.

g check if the flame image is uniform and stable.

h check the initial and burner pressure. Do not forget to close the pressure measuring points.

i check if gas control parts are intact, and that plastic parts have not melted, for example.

j check electrical wiring for damage and ensure they are away from hot parts of the unit.

8 Installation a

check if convection grates are dust-free and dirt-free.

b check if there is sufficient distance between the unit and flammable furniture.

9 Flue tube/air supply a where possible, inspect the general state of the exhaust/supply system and check for blockages /

leaks / corrosion.

b check the outlet, which should be free from dirt and blockages.

c check the outlet, which should be free from dirt and blockages.

10 Remote control a check for correct functioning of the remote control.

11 Ventilators (if present) a clean the convection ventilators and check for correct functioning.

Page 26

11. PLACING THE UNIT (first read “General instructions”)

Please note: Before placing the unit, we recommend you first read Chapter 7

“Concentric flue system” on page 14.

11.1 Connection to the gas pipes (see page 28 for details)

You can determine where the gas pipes will be placed, dependent on the layout. Ensure control equipment is not

twisted during installation and there is no excessive tension. Accessibility of various connection points in relation

to components need to be maintained. After installation, check the connections for tightness in relation to gas. Use

a 1/2“ gas tap with connection. Ensure the gas pipes are dirt-free and sand-free, and gas and combustion

products from various parts and functioning is correct. The gas connection should only be undertaken when

the electricity supply is disconnected. This prevents any damage occurring to the gas control equipment.

11.2 Preparation and installation of the unit

 Remove the packaging and check the unit for possible damage.

 Please note: place the unit on a stable surface.

 Do not place the unit on its back or on its side!

 Place the unit at the installation location

 One side window should now be removed in order to take the additional parts out of the unit.

 Remove the decorative frames on the bottom, and rear respectively of the relevant window and loosen the set

screw on the front and 1side.

 Remove the glass strip gently from his seat possibly with a screwdriver.

See example on Page.37 Figure I and J

 With the supplied suction cup you can remove the windows easily. Take hold of the front window by its

sides and move it CAREFULLY upwards, then CAREFULLY and slowly pull the bottom of the window

towards you. Next, lower the window and leave it in a safe place where it cannot be broken or damaged.

Please note: the window is very fragile. You should therefore be very careful when (re)installing the

window. See example on Page.37 Figure K

 Next, take the packaged components out of the unit and check to make sure they are not damaged or broken.

 Situate the unit (see page 36 figures F, G and H as an example of an installation location) in your chosen

installation location . The device must be attached directly to the rear wall (mounting material not included).

 Install the supplied convection grilles at least 50 cm below the ceiling on the appropriate wall. A lowered

ceiling inside the whole structure could be a possible solution in the event of a situation with a visual

obstruction.

 The legs (page 37, figure L) of the unit can be adjusted, and if necessary shortened, see also dimensional

drawing on page 35. The adjustable feet allow fine adjustments (levelling) to be made.

 You must keep aware with the installation and the height of the gas cartridge frame.

11.3 Installing gas control GV60 (see page 37 and 38 figures M to T)

Gas pipe, thermocouple and ignition cables have been placed in coils under the unit. The gas valve

including the burner control must be fitted by the installer in the gas cartridge.

The following step by step procedure:

1. After the windows are taken away and parts inside the gas fire are taken out; place the complete gas fire

carefully on the backside. You can use the wooden pallet to support the gas fire.

2. Cut the binders and CAREFULLY unroll the various lines and cables to the position where the gas control

cassette is to be placed. (see page 37 figure I )

3. Remove the screw holding gas valve bracket ( see page 38 figure O ) and carefully take away the gas valve

and move it to the side of the gas fire where you want to install the gas cassette.

4. Guide all tubes carefully so that sharp bending is prevented.

5. Position the gas valve on the correct position on the backside of the gas cassette.

(see page 38 figure P and Q )

6. Mount the gas valve including bracket inside the gas cassette, fix it with the 2 winged nuts inside. Slide the

burner control in the bracket. (see page 38 figure S )

7. Position the complete gas cassette in the surrounding construction of the gas fire. Be aware of the

maximum distance between gas fire and gas cassette limited by the length of thermocouple etc.

8. Make sure that the tubes, ignition cable and thermocouple are mounted without tensile stress and sharpness

9. After connecting the main gas supply, flue liner and before starting the build-up of the construction around

the gas fire: check all gas connections on leakage and make a test run to determine the proper functioning of

the gas fire installation.

Page 27

11.4 Installation and assembly of the CC flue system with accessories.

See Chapter 7 Concentric flue system on Page 14 and the "Concentric paths Table" on page 31.

* It is also possible to install the fire using fireproof plate 50 mm Superisol .

(See installation example on p.36 Fig. A, B and C)

* After installing the fireplace and the various connections have been made and also checked for leaks and

proper operation of equipment required, the logs should be placed next.

11.5 Fitting the ceramic log inset (see page 39 to 41)

Attention! Before placing ceramic log inset, you

have to change the the 2 aeration brackets under

the double burner. This all for an optimal view of

the fire at gas category G25 20-25mbar.(I2E, I2E + I2H,)

Method:

* Remove decorative plate and burner out of the burning chamber.

* Unscrew the Aeration bracket with two holes Ø 9 mm from the

burner.

* Place the Aeration bracket for G25 with two holes Ø 5 mm

* Place screws back in place.

* Place burner and decorations back in place.

* The burner pressure, and the injector do not need to be altered.

Please note: when installing the log set and the various glowing materials and accessories, the following

must be taken into account:

A: Keep the opening between the burner and the burner plate free of glowing material

B: Ceramic materials should not come into contact with the cord of the window fixture.

Remove this if necessary. The window may otherwise be damaged.

 Mix the glowing material (lava granules) and the “fusilli” (spiral-shaped ceramic material) and spread them

evenly over the burner and the burner plate so that they are just covered. Glowing embers can be placed here

and there as decoration.

* There should be no glowing material in or on the pilot burner.

NOTE: the remaining material can be discarded. The use of too much glowing material can adversely affect

the combustion process.

* Place the ceramic wood blocks in the correct order as shown on Page 39 and 40.

* Place the logs carefully. Other location can seriously affect the flames or malfunction of the burn process

(explode)

* Before replacing the windows make sure if there must be a restriction plate to be placed or not.

See page 14 and "Table of concentric path" on page 31

* If there is a restriction is required for your situation, remove the baffle plate by unscrewing it from the front

of the plate after the plate backwards and then out to be taken. Now install the restrictor plate with two

screws and replace the baffle plate.

* Now place the two windows in reverse order as described on page 26.

Incorrectly installed ceramic wood blocks and glowing material may have a significant influence on the

fire image and the burning effect.

11.6 Fitting the optional pebble set (see page 41)

* Scatter vermiculite evenly over the burner tray. Make sure the pilot light remains unobstructed.

* Place a row of medium-sized and large pebbles at the front of the burner plate

* Fill the burner tray with small and medium-sized pebbles from the front to the rear. Place the pebbles as

closely as possible to each other on the burner tray.

* Fill the rear of the burner plate with medium-sized and large pebbles.

MAKE SURE THE PILOT LIGHT REMAINS UNOBSTRUCTED!

* Before replacing the window make sure if there must be a restriction plate to be placed or not.

See page 14 and "Table of concentric path" on page 31

* If there is a restriction is required for your situation, remove the baffle plate by unscrewing it from the front of

the plate after the plate backwards and then out to be taken. Now install the restrictor plate with two screws

and replace the baffle plate.

* Now place the two windows in reverse order as described on page 26.

Page 28

11.7 Fitting the optional Carrara / Basalt stones (see page 41)

* Scatter vermiculite evenly over the burner tray. Make sure the pilot light remains unobstructed.

* Fill the burner tray and burner plate neatly and evenly with the Carrara stones.

MAKE SURE THE PILOT LIGHT REMAINS UNOBSTRUCTED!

* Reinstall the window, following the instructions for removing it in reverse order.

* Before replacing the window make sure if there must be a restriction plate to be placed or not.

See page 14 and "Table of concentric path" on page 31

* If there is a restriction is required for your situation, remove the baffle plate by unscrewing it from the front of

the plate after the plate backwards and then out to be taken. Now install the restrictor plate with two screws

and replace the baffle plate.

* Now place the two windows in reverse order as described on page 26.

12. TECHNICAL DETAILS GV60

Model : 1050

Gas block type : Mertik GV60

Ignition : Distance operation and Piezo ignition

Gas connection : 3/8" (Internal) A=Gas intake B=Gas exhaust C=Thermocouple connection

D=Pilot burner connection

Unit category : C11-C31-C91

Pilot flame : SIT 3 flames

Combustion gas discharge

and Combustion air supply : Concentric: Ø130 / 200 mm

D= Pilot burner

connection

C= Thermocouple

connection

Page 29

12.1 Gas-technical specifications

Appliance has NoX class 5

AT I2H, I3B/P BE I2E+ , I3+ DK I2H, I3B/P DE I2ELL, I3B/P

FI I2H, I3B/P FR I2E+, I3+ GR I2H, I3B/P GB I2H, I3+

IS I3B/P IE I2H, I3+ IT I2H, I3+ LU I2E, I3B/P

NL I2L, I3B/P NO I3B/P PT I2H, I3+ ES I2H, I3+

SE I2H, I3B/P CY I3B/P,I3+ EE I3B/P,I2H LT I3B/P,I2H

LV I3B/P,I2H MT I3B/P, HU I3B/P,I2H PL I3B/P

SI I3B/P,I2H SK I2H

GAS TYPE

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Thermocet Trimline 85 R - 1050 Manual

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