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Telwin THUNDER 220 AC HONDA Manual

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- Fixthetwoweldingcablesasclosetoeachotheraspossible.
- Operatorsmustkeeptheirheadsandtrunksasfarawayas
possiblefromtheweldingcircuit.
- Operatorsmustnever windthewelding cablesaroundtheir
body.
- Operators must never keep their body in the centre of the
welding circuit while they weld. Operators must keep both
cablesonthesamesideoftheirbody.
- Connectthewelding currentreturncabletothe piecetobe
welded,ascloseaspossibletothejoinbeingmade/welding
spot.
- Never weld while remaining close to, sitting on or leaning
against the engine-driven welding machine (minimum
distance:50cm).
- Donotleaveferromagneticobjectsneartheweldingcircuit.
- Minimumdistanced=20cm(Fig.L)
- ClassAequipment:
Thisengine-drivenweldingmachinesatisestherequirements
oftheproducttechnicalstandardsforexclusiveuseinindustrial
environmentsforprofessionalpurposes.
ADDITIONALPRECAUTIONS
- WELDINGOPERATIONS:
- Inenvironmentswithincreasedriskofelectricshock;
- Inconnedspaces;
- Inthepresenceofinammableorexplosivematerial;
MUST ALWAYS be evaluated in advance by an “Expert
supervisor”andmustalwaysbecarriedoutinthepresence
ofotherpeopletrainedinemergencyprocedures.
The technical protection means described in sections 7.10;
A.8;A.10.of“Part9:Installationanduse”ofthe“EN60974-9:
Apparatusforarcwelding”DirectiveMUSTALWAYSbeused.
-Welding should NEVER be allowedif the operator is above
oorlevel,unlessasafetyplatformisused.
- VOLTAGE BETWEEN THE ELECTRODE HOLDERS OR
TORCHES: when working with more than one welding
machine on a single piece, or on several pieces that are
connectedelectrically,dangerousno-loadvoltagesmaybuild
up between two different electrode holders or torches and
mayreachdoubletheallowedlimit.
It is essential for an expert coordinator to use measuring
instruments to determine whether there is a risk, and to
be able to adopt adequate safety measures as indicated
insection7.9of the EN60974-9:Apparatusforarcwelding
Directive.Part9:Installationanduse”.
RESIDUALRISKS
- TOPPLING:positiontheengine-drivenweldingmachineona
horizontalsurfacethatissuitableforsupportingtheweight;
ifthesurfaceisnothorizontal(e.g.slopedorbrokenooring,
etc...)theweldingmachinecantopple.
- IMPROPER USE: it is dangerous to use the engine-driven
weldingmachineforanypurposeotherthanthatforwhichit
isintended(e.g.defrostingpipingfromthewatersystem).
- Itisforbiddentolifttheengine-drivenweldingmachineunless
the gas bottles, wire feeder and all the interconnecting or
powercables/piping(ifpresent)havebeenremoved.
Theonlypermittedwaytoliftthemachineisdescribedinthe
“INSTALLATION”sectionofthishandbook.
2.INTRODUCTIONANDGENERALDESCRIPTION
200AACVERSION
Petrol engine-driven welding machine for MMA electrode welding in
(AC) alternate current. Electrodes: rutile. It can be used as a single-
phase AC current generator for powering all types of electric tool
(e.g. sanders, drills, dowel hole drills, demolishers, etc.) and electric
devices (e.g. lights, saws, compressors, etc.).
300ADCVERSION
Petrol or diesel engine-driven welding machine for MMA electrode
welding in (DC) direct current. It can be used with many different
electrodes: rutile, basic, cellulose, stainless, aluminium, cast iron,
etc. It can be used as a single-phase and three-phase AC current
generator for powering all types of electric tool (e.g. sanders,
drills, dowel hole drills, demolishers, etc.) , compressors, neon and
incandescent lighting systems, etc.
ACCESSORIESSUPPLIEDONREQUEST:
- MMA welding kit
- Wheel kit.
3.TECHNICALDATA
DATAPLATE
The main data regarding engine-driven welding machine performance
and use are given briey in the characteristics plate with the following
meaning:
Fig.A
1- Serial number for engine-driven welding machine identication
(essential for servicing, requesting spare parts, searching for
product origin).
2- Symbol representing the internal structure of the engine-driven
welding machine.
3- Welding circuit performance:
- I
2
: Currents that can be supplied by the welding machine
during welding.
- X : Intermittence ratio: indicates the time during which the
engine-driven welding machine can supply the corresponding
current (same column). Expressed in %, on the basis of a
10-minute cycle (e.g. 60% = 6 minutes work, 4 minutes rest;
and so on).
If the use factors (referred to a room temperature of 40°C)
are exceeded, the thermostatic safeguard cuts in (the
engine-driven welding machine remains in stand-by until its
temperature returns within the permitted limits).
4- EUROPEAN Standard of reference for safety and for the
construction of arc welding machines.
5- Symbols that refer to safety regulations, the meanings of which
are given in chapter 1 “General safety regulations”.
6- Nominal frequency.
7- Internal combustion engine characteristic data:
- n : Rated load speed.
8- Casing protection grade.
9- Sound power (or pressure) level guaranteed by the engine-
driven welding machine.
10- Auxiliary power output:
- Nominal output voltage (V).
- Nominal output power 1ph (single-phase) and/or 3ph (three-
phase).
Note: The meaning of the symbols and gures given in the example
plate shown are indicative; the exact values of the technical data
of the engine-driven welding machine in your possession must be
looked for directly on the plate of the machine itself.
OTHERTECHNICALINFORMATION:
- ENGINE-DRIVENWELDINGMACHINE:seetable1(TAB.1)
- ELECTRICHOLDERCLAMP:seetable2(TAB.2)
The weight of the engine-driven welding machine is given in
table1(TAB.1)
4. ENGINE-DRIVEN WELDING MACHINE CONTROL DEVICES,
ADJUSTMENTANDCONNECTION
200ADCVERSION(Fig.B)
1- ALTERNATE CURRENT-WELDING MACHINE GENERATOR
selector. Use to select the operation mode to be used:
230V 1~
Alternate current generator.
Welding machine.
2- Selector switch for adjusting the welding current.
3- Quick connector for welding cable connection.
4- Quick connector (range 130A – 200A) for welding cable
connection
5- Quick connector (range 60A – 120A) for welding cable connection
6- Thermostatic safeguard (one for each 230V 1~ connector).
7- Auxiliary connectors 230V 1~ (50Hz).
8- Hole for earth connection.
300ADCVERSION(Fig.C)
1- Selector switch for adjusting the welding current
… 6 …


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