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6
Elliptical Trainer
XE395
1. Slide the Incline Rail Assembly (2) into the U channel of the Main Frame (1).Be very careful not to damage the
wires that exit each part.
2. Connect the Incline Rail Assembly (2) horizontally to the U channel of the Main Frame (1) with two Hex Head
Bolts (104), two Flat Washers (137), and two Nyloc Nuts (130). Secure it vertically with four Hex Head Bolts
(185), four Split Washers (142), four Flat Washers (151), and four Star Washers (154). Tighten using the
Wrenches provided (155 & 158).
3. Connect the Incline Motor wires (46 & 47) to the wiring harness & black wire that exits the Incline Rail
Assembly (2). Push the excess cable inside the U channel.
4. Locate the Console Mast (12) and Console Mast Cover (72); slide the Cover onto the mast as far as it will go.
Make sure the Console Mast Cover (72) is facing the correct way.
5. At the top opening of the Main Frame (1), there is a Computer Cable (53) tied to a twist tie wire. Feed the
twist tie wire and Computer Cable (53) into the bottom of the Console Mast (12) and out of the opening at
the top.
6. Install the Console Mast (12) into the receiving bracket on the top of the Main Frame (1). Be extremely careful
not to pinch the cables between the tubing. If the cable gets pinched, this may affect the electrical functions of
the console. NOTE: there is one bolt already installed in the receiving bracket that will engage with the slot at the
bottom of the Console Mast. This needs to be tightened last, after the three other Console Mast bolts.
7. Place a Split Washer (152) onto the Hex Head Bolt (105) and hand tighten through the left side of the
Console Mast. Place a Curved Washer (153) onto each Hex Head Bolt (103) and thread both into the front of
the Console Mast tube. Fasten these front bolts as tight as possible with the Wrench (155). Next rmly tighten
the two left side bolts with the same wrench.
8. Connect the two Hand Pulse Cables (47), Resistance Cable (49), and Computer Cable (53) to the back of the
console (43). Do not force the connectors; they will only t one way and are different sizes to prevent
confusion. Store the excessive cable in the Console Mast tube (12).
9. Attach the Console (43) to the bracket of the Console Mast tube with four Phillips Head Screws (116). Tighten
the screws with the Phillips Head Screw Driver (157).
HARDWARE
STEP 1: Incline Rail & Console Mast
#137. 3/8” x 19 x 1.5T
Flat Washer
(2 pcs)
#142. 5/16” x 20 x 1.5T
Flat Washer
(4 pcs)
#153. 3/8” x 23 x 2T
Curved Washer
(2 pcs)
#152. 3/8” x 2T
Split Washer
(1 pc)
#116. M5 x 10mm
Phillips Head Screw
(4 pcs)
#130. 3/8” x 7T
Nyloc Nut
(2 pcs)
#151. 5/16” x 1.5T
Split Washer
(4 pcs)
#154. 5/16”
Star Washer
(4 pcs)
#103. 3/8” x 3/4”
Hex Head Bolt
(2 pcs)
#104. 3/8” x 1-1/2”
Hex Head Bolt
(2 pcs)
#185. 5/16” x 2-1/4”
Hex Head Bolt
(4 pcs)
#105. 3/8” x 2-1/4”
Hex Head Bolt
(1 pc)
10


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