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Warning Symbols / Warning Notes
Read the handbook before start-up
Use hearing protection and safety
glasses
Only for EU countries
Do not throw electronic tools in the
household garbage!
According to the European Directive
2002/96/EG on restriction of hazar-
dous substances and implementation
in national law, worn-out electronic
tools must be collected separately
and transported to an environmentally
sound recycling
Residual Risks
The machine is built according to the state of
the art and the recognized safety-technical
rules. Nevertheless, individual residual risks
can arise during operation.
Danger of injury to fingers and hands from
the rotating saw blade due to improper gui-
ding of the work piece.
Injuries from the work piece being flung away
due to improper holding or guiding, such as
work without a fence.
Danger to health from sawdust or wood
chips. It is imperative that the operator wear
personal protective equipment like eye
protection and dust masks. Install suction
system!
Injuries from defective saw band. Check the
saw band regularly for integrity.
Injury danger to fingers and hands during
saw band exchange. Wear suitable work
gloves.
Injury danger while switching on the machine
from the saw band turning on.
Danger from current when using improper
electrical connection leads.
Hearing damage. Wear suitable hearing
protection.
Never clean the band saw blades while the
machine is running.
Danger to health from the running saw blade
with long hair and loose clothing. Wear per-
sonal protective equipment such as a hair net
and close-fitting work clothes.
Moreover, in spite of all preventative
measures being taken, unforeseeable residu-
al risks can still arise.
Residual risks can be minimized if the
“Safety Notes” and “Intended Use” as well
as the operating instructions as a whole are
observed.
Transport
The machine may be transported only with suita-
ble lifting devices (crane or lift truck). The upper
band wheel box is to be used as the sling point for
the cable.
Never lift the saw table!
Using the transport device (Accessory Art.
No.: 7901504701)(Fig. 1):
To use the transport device, insert the transport
handle (A) in the transport handle opening.
(After inserting the transport handle (A), turn it a
bit so that it cannot slide out)
Now lift the machine on the transport handle (A)
far enough that the machine stands on the two
rear wheels (B) and can be moved.
Pay attention to the machine’s high centre of
gravity (top-heavy)
Set-up / Storage
Prepare the work station at which the machine
should stand. Create enough space to enable
safe, uninterrupted work. The machine is designed
for work in enclosed spaces and must be set up in
a stable manner on a level, firm base. At least two
people are required to lift down the pallet. Based
on the work setting, tip the machine to the left and
pull out the pallet to the right.
To prevent the machine from slipping, it is possible
to screw it to the floor. Through-holes are attached
to the floor plate for this purpose.
Storage requirements:
Make sure that the machine is stored in a dry
place.
Minimum temperature: +5°
Maximum temperature: +40°
Start-up
Your machine is delivered completely assembled;
nevertheless, it may be that you still need to make
small adjustments.
Check the saw band tension before every
start-up
Operating requirements:
Make sure that the machine is operated in a dry
place.
Minimum temperature: +5°
Maximum temperature: +40°
Saw band
The selection of the right saw band is crucial for
the cutting performance.
Pay attention to the table for selection of the saw
bands in the operating instructions.
With small saw bands, you can cut smaller radii
than with wide saw bands.
Use only well-sharpened, flawless saw bands.
Defective saw bands increase the risk of acci-
dents and reduce work performance
Changing the saw band
Caution: Pull out the plug!
Open the saw band guard. To do this, open
the closing knob (Fig.2 “A”). Now open the
star grip screw (Fig.2 “B”) far enough that
the door can be opened. This star grip screw
simultaneously operates the end switch that
prevents the saw from turning on while the
door is open.
To prevent the door from falling shut, unfold
the bar (Fig.3 “A”).
Also open the adjustable saw blade guard
(Fig.2 “C”).
To relax the band wheel, use the quick
release skewer (Fig.4 “A”) (move the lever
clockwise).
Unfold the guide pipe for the longitudinal
fence so that you can pull out the saw band.
Open the 4 wing screws (Fig.5 “A”) in order
to be able to unfold the guide pipe.
Insert the new saw band.
Turn the band wheel manually in the cutting
direction and adjust the final tension with
the hand grip at the same time. The tension
depends on the saw band width. Wide saw
bands are to be tensioned more strongly
than small ones. For fine adjustment of the
saw band tension, use the adjustment screw
(Fig.4 “B”).
Caution: Too high tension leads to early
breakage! Always relax the saw band after
ending the band saw work! To do this, use
the hand grip (Fig.4 “A”).
Side correction
The saw band should run about in the middle
of the band wheels.
Turn the upper band wheel by hand in the
cutting direction and carry out the side cor-
rection with the hand grip (Fig.4 “C”).
After successful adjustment, tighten the wing
nut on the hand grip.
You can adjust the upper saw band guide up to
250 mm work piece height (Fig. 6). Keeping the
distance to the work piece as small as possible to
ensure optimal band guidance and safe work!
12
DGB
12


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