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Minimum / maximum flow volume
The circulation pump of the chiller generates a
constant medium flow rate; the result is a loss of
pressure in the system and in the chiller
.
The differential pressure switch in the chiller meas-
ures the medium pressure loss over the evaporator
and switches the unit off if the flow rate drops
below the minimum medium volume.
The medium flow rate limit may likewise not be
exceeded (maximum flow volume).
A 3-way valve with bypass and a hydraulic com-
pensator to establish a primary and secondary cir-
cuit or a volume-dependent bypass are necessary
to ensure a constant medium flow rate.
Minimum medium volume, per unit
As a consequence of the adaptive controller a
storage tank is not mandatory. However, the flow
rate shall not drop below the minimum medium
volume in order to ensure trouble-free operation of
the unit.
NOTICE!
The product and safety data sheets of the
glycol type used must be observed during use
and disposal.
NOTICE!
Use the required type and mix ratio appropriate
for the application area to ensure the freezing
point.
To adjust the circulation pump, we recommend
that a main hydronic balancing valve is pro-
vided in the vicinity of the unit.
Medium piping
Medium piping can be made of copper, steel or
plastic. T
o minimise pressure losses, only stream-
lined fittings should be used.
When designing the layout, the large medium flow
rates in cold water systems, high pressure losses
in connection with water-glycol mixtures and the
chiller's minimum flow volume must be taken into
account.
The lines are to be insulated against vapour diffu-
sion and, if necessary, the current German Energy-
Savings-Ordinance (EnEV) must be observed. UV
resistance must be realised outdoors.
Pressure and temperature displays
The pressure and temperature displays to be
installed on-site at the intake and outlet serve to
set the medium flow rate. The display should be
able to be shut off.
Temperature sensors are located in the chiller's
medium inlet and outlet. Sensor values can be
queried via the controller.
Valves for hydronic balancing
The calculated individual pressure losses in the
pipeline network layout for each individual unit are
adjusted to the entire system with hydronic bal-
ancing valves to be provided by the customer. The
nominal flow rates for the medium adjust to the
values needed as a consequence of the pressure
loss.
Anti-freeze protection (accessories)
A water glycol mix is generally used as the medium
for a cold water system. Depending on the use to
which the glycol type and quantity is put, the vis-
cosity changes, the loss in pressure increases and
the unit's cooling or heating capacity reduces. All
system components must be approved for use with
glycol.
As a rule, the addition to the water of ethylene
glycol, in a proportion of 34%, with inhibitors for
corrosion protection is recommended. This con-
centration ensures anti-freeze protection to -20 °C;
at lower temperatures, an ice porridge forms which
has no explosive effect.
The toxicologically harmless propylene glycol
should be used if there is a risk that the medium
can come into contact with drinking water or food
stuffs. To inhibit the explosive effects, a proportion
of 38% is necessary as a rule.
41
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