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MY20P02-2_1.0_13.01.2020 20
Assembly
5 Assembly
Assemble the bicycle in a clean and dry
environment.
The work environment temperature should be
between 15 °C and 25 °C.
The fitting stand used must be approved for a
maximum weight of at least 25 kg.
5.1 Required tools
The following tools are required to assemble the
bicycle:
5.2 Unpacking
The packaging material consists mainly of
cardboard and plastic film.
The packaging has to be disposed of in
accordance with the regulations of the
authorities.
5.2.1 Scope of delivery
The bicycle is fully assembled in the factory for
test purposes and then dismantled for
transportation.
The bicycle is 95–98% pre-assembled. The scope
of delivery includes:
the pre-assembled bicycle
the front wheel
the pedals
quick release (optional)
the operating instructions.
5.3 Commissioning
Only trained specialist staff may perform initial
commissioning since putting the bicycle into use
requires special tools and specialist knowledge.
Experience has shown that a bicycle which has
not yet been sold is automatically handed to
customers as soon as it appears ready to ride.
For this reason, every bicycle must be
prepared, so it is fully ready for use
immediately after being assembled.
The assembly report (see Section 11.2)
describes all safety-relevant inspections, tests
and maintenance tasks for the bicycle in a
separate list. All assembly work must be
completed to ensure the bicycle is ready to
ride.
Complete an assembly report for quality
assurance purposes.
Injury to the eyes
Problems may arise if the settings are not made
to components correctly and you may sustain
serious injuries as a result.
Always wear safety glasses to protect your
eyes during assembly.
•Knife
Hexagon socket spanner 2 (2.5 mm, 3 mm,
4 mm, 5 mm, 6 mm and 8 mm)
Torque wrench with working range between
5and 40Nm
Twelve-point square socket T25
Ring spanner (8 mm, 9 mm, 10 mm), 13 mm,
14 mm and 15 mm) and
Cross, flat head and ordinary screwdriver.
Hand injuries caused by cardboard packaging
The shipping carton is closed with metal staples.
There is a risk of puncture wounds and cuts when
unpacking and crushing the packaging.
Wear suitable hand protection.
Remove the metal staples with pliers before
the shipping carton is opened.
WARNING
!
CAUTION
!
20


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