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operation, this indicates an overload. Relieve the
machine of the load.
7.3 Working directions
Lay out the mains cable so that the saw cut can be
executed without hindrance.
KS 66, KSE 68 Plus: To do this the mains cable can
be held by the cable guide (3).
The arrow (20) on the guide plate is an aid for
applying the saw to the workpiece and during
sawing. At maximum cut depth it marks roughly the
outer diameter of the saw disc, i.e. the cutting edge.
Do not turn the machine on or off while the saw
disc is touching the workpiece.
Let the saw blade reach its full speed before
making a cut.
When the hand-held circular saw is added, the
movable safety guard is swung backwards by the
workpiece.
KSE 68 Plus: To facilitate application to the
workpiece, the movable safety guard can be
swivelled back manually with the lever (10).
While sawing, do not take the machine out of
the material if the saw disc is still rotating.
Instead, let the saw disc come to a standstill first.
If the saw disc blocks, turn the machine off
immediately.
How to saw following a straight marking: this is
what the cut indicator (7) is for. The width of the cut
indicator represents roughly the width of the saw
disc.
The cut indicator (7) is adjustable. To do so, make a
trial cut. Undo the locking screw on the cut indicator.
Set the cut indicator to suit the saw cut. Retighten
the locking screw.
How to saw following a small rail attached to
the workpiece: In order to achieve an exact cutting
edge, you can attach a rail to the workpiece and
then guide the hand-held circular saw by means of
the guide plate (4) along this rail.
Sawing with a parallel guide:
For cuts parallel to a straight edge.
KS 66, KS Partner Edition: The parallel stop (9) can
be inserted from the right into its holding fixture.
Read off the cut width on the right of the cut
indicator (7). Tighten the locking screw (8). It is best
to calculate the exact cut width by making a test cut.
KSE 68 Plus: The double-guided parallel stop (9)
can be inserted into its holding fixture from both
sides. When inserting it, make sure that it is
parallel with the saw disc. Read the cut width
from the right or left of the cutting display (7).
Tighten the locking screws (8). It is best to calculate
the exact cut width by making a test cut.
7.4 Sawing with guide rail 6.31213
For straight and splinter-free cutting edges accurate
to the millimetre. The anti-slip coating keeps the
surface safe and protects the workpiece against
scratches. The machine can be placed against the
stops on the guide rail for plunge cutting and cuts
can be executed with a uniform length.
Adapter parts 6.31020 must be attached prior to
use. See Accessories section.
Clean the machine regularly. This includes vacuum
cleaning the ventilation louvres on the motor.
Changing saw discs
Pull the plug out of the plug socket before any
adjustments or servicing are performed.
Press in the spindle locking button (18) and hold in
place. Turn the saw spindle slowly with the spanner
in the saw disc fixing screw (24) until the lock
catches.
Remove the saw disc locking screw (24) by turning
it in counter-clockwise direction.
Take off the outer saw disc flange (23). Pull back the
movable safety guard (26) and remove the saw disc
(22).
The contact areas between the inner saw disc
flange (21), the saw disc (22), the outer saw disc
flange (23) and the saw disc fixing screw (24) must
be clean.
For correct operation of the safety clutch,
the contact surface of the saw blade fixing
screw (24) that contacts the saw blade must be
coated with a thin film of grease. Regrease with
a multi-purpose grease (DIN 51825 - ME /
HC 3/4 K -30).
Insert a new saw disc, making sure the direction of
rotation is correct. The direction of rotation is
indicated by arrows on the saw disc and safety
guard.
Put on the outer saw disc flange (23). Tighten the
saw disc fixing screw (24).
Only use sharp, undamaged saw discs.
Do not use saw discs that are cracked
or that have changed their shape.
Do not use any saw discs which have a thicker
base body or a smaller width cut than the
splitting wedge.
Do not use any saw discs made from high-
alloy high-speed steel (HSS).
Do not use any saw discs which do not
conform to the specified rating.
The saw disc must be suitable for the no-load
speed.
Use a saw blade that is suitable for the
material being sawn.
Use only genuine Metabo accessories.
Use only accessories that fulfil the requirements
and specifications listed in these operating instruc-
tions.
For a complete range of accessories, see
www.metabo.com or the main catalogue.
8. Maintenance
9. Accessories
13


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