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6
FRONT
AXLE
SERVICING
8177P192
81700'82100·82400 WSM,11770
Clearance between'Differential
Case
(Differential
Case
Cover)
and Differential
Side
Gear
1.
Measure the differential
side
gear
boss
0.0.
2.
Measure the differential
case
bore 1.0. and calculate
the
clearance.
3. Measure the differential
case
cover bore 1.0. and calculate
the clearance.
4.
If
the clearance
exceeds
the allowable limit, replace
faulty
parts.
Clearance between
Factory
spec.
0.040
to
0.082 mm
differential
case
0.00157
to
0.00323 in.
(Differential
case
cover) and
Allowable
limit
0.17mm
differential
side gear 0.0067 in.
Differential
case
bore
Factory
spec.
26.000
to
26.021
mm
1.0.
1.02362
to
1.02445 in.
Differential
case
cover
Factory
spec.
26.000
to
26.021 mm
bore 1.0. 1.02362
to
1.02445 in.
Differential side gear
Factory
spec.
25.939
to
25.960 mm
0.0.
1.02122to 1.02205 in.
C094P106
Clearance between Pinion Shaft and Differential Pinion
1.
Measure the pinion shaft
0.0.
2. Measure
the
differential
pinion
1.0. and
calculate
the
clearance.
3.
If
the clearance
exceeds
the allowable limit, replace
faulty
parts.
Factory
spec.
0.064toO.100mm
Clearance between
0.00252
to
0.00394 in.
pinion shaft and
differential
pinion
Allowable
limit
0.25 mm
0.0096 in.
Pinion shaft
0.0.
Factory
spec.
13.950to
13.968 mm
0.54921
to
0.54992 in.
Differential pinion
Factory
spec.
14.032
to
14.050 mm
1.0.
0.55244
to
0.55315 in.
Backlash between Differential Pinion and Differential Side
Gear
1.
Set
a dial gauge (lever type) on a tooth
of
the differential
pinion.
2.
Fix
the
differential
side gear and move
the
differential
pinion
to
measure the backlash.
3.
If
the measurement
exceeds
the factory specifications, adjust
with
the differential side gears
shims.
8acklash between
0.1
toO.3
mm
differential
pinion and
Factory
spec.
differential
side gear
O.004toO.012 in.
(Reference)
Thickness
of
adjusting shims: .
0.8
mm
(0.031
in.)
1.2
mm (0.047 in.)
.
1.0
mm
(0.039 in.)
6-510
21


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  • My b2100 (1999) brake s work fine, but the handle to lock them doesn't work any longer. Feels like something is disconnected. Anyone have and answer or a schematic? Submitted on 23-11-2021 at 05:14

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