640740

Harley-Davidson J04409 Manual

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Lower support arm1.
Screw2.
Lockwasher3.
Flat washer4.
Figure 6. Lower Support Arm Install
Saddlebag Installation
1. Open the saddlebag.
2. See Figure 7. From the inside of the saddlebag pull and
rotate the knob (1) and the latch pin (2) will release the
bracket lock.
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Knob1.
Latch pin2.
Figure 7. Saddlebag Knob and Latch
3. With the bag tipped forward and swing the large diameter
of the keyhole end of the lower support arm over the lower
docking point. Swing the body of the bag down so that the
outer docking points on the strut cover slide into the slots
of the bracket on the back of the bag.
4. Slide the bag forward on the motorcycle making sure that
it is fully seated into all three docking points.
5. With the bag as far forward as possible, rotate the knob
1/4 turn. If the bag is seated properly, the knob should pop
back in. Look behind the bag and make sure that the latch
is in the closed position.
6. Rotate the support bracket so that the lower docking point
is fully seated into the smaller diameter of the lower support
bracket. Tighten the bracket mounting bolt to
102–115 N·m(75–85 ft-lbs).
7. If adjusting the support bracket in Step 6 causes the bag
or lower support arm to be lifted or pushed down, loosen
the three screws holding the lower support arm to the
saddlebag and adjust the arm forward or back as needed.
8. Tighten the three support arm screws to
7–10 N·m(60–90 in-lbs).
9. Repeat for the other side.
Reflector Installation
WARNING
Federal Motor Vehicle Safety Standard (FMVSS) 108
requires motorcycles to be equipped with rear and side
reflectors. Be sure rear and side reflectors are properly
mounted. Poor visibility of rider to other motorists can
result in death or serious injury. (00336b)
1. See Figure 8 and Table 1. Position reflector mount (30) in
center of saddlebag between straps.
2. Mark holes on saddlebag with pen (or other appropriate
tool).
3. Using soapy water or isopropyl alcohol, clean the surface
of the reflector mount (30) where reflector (29) will be
installed.
4. Allow the surface to dry completely before continuing.
5. Remove adhesive from back of reflector and install on
reflector mount. Apply pressure to reflector for at least one
minute.
6. Using appropriate tool, make two 3/16 inch holes in
saddlebag at locations marked in Step 2.
7. Install reflector mount (30) on saddlebag using two
pushnuts (31). The pushnuts are installed from inside the
saddlebag.
8. Let the adhesive cure for at least 24 hours at no less than
60°F (16°C).
9. Repeat for the other saddlebag.
4 / 6 -J04409
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