640740

Harley-Davidson J04409 Manual

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Install Lower Support Brackets
NOTE
The lower support brackets will be tightened to specific torques
after the brackets are installed and all saddlebag supports are
aligned.
The saddlebag installation procedure below must be performed
immediately following Step 3 to prevent the Loctite from curing
before the brackets are tightened to the specified torque.
1
7
8
3
4
6
5
2
is05033b
Ring retainer1.
Clevis pin2.
Spring washer3.
Footrest support4.
Footrest5.
Screw6.
Lower right support bracket assembly7.
External tooth washer8.
Figure 4. Lower Right Support Bracket Assembly
5
1
6
4
7
8
2
3
is05034
Retaining ring1.
Clevis pin2.
Spring washer3.
Footrest support4.
Footrest5.
Screw6.
Lower left support bracket assembly7.
External tooth washer8.
Figure 5. Lower Left Support Bracket Assembly
1. See Figure 4. On the right side of the motorcycle remove
the passenger footrest (5) retaining ring (1), clevis pin (2)
and spring washer (3).
2. Remove screw (6) from the frame and footrest support (4)
and place the lower right support assembly and lockwasher
to the footrest tab on the frame. Apply Loctite and install
the footrest support and screw. Tighten the screw so that
the bracket can be repositioned if necessary. Do not install
the footrest at this time.
3. See Figure 5. On the left side of the motorcycle repeat the
footrest removal procedure and install the left support
assembly pointing to the rear of the motorcycle. Tighten
the screw (6) so that the bracket can be repositioned if
necessary.
Install Saddlebag Lower Support Arms
1. See Figure 6. Install left side lower support arm to
saddlebag. Apply Loctite 243 - Blue to threads of screws
(2). Loosely install lower support arm (1) on saddlebag
using screws (2), lockwashers (3) and plain washers (4).
The lower arm (1) mounts on the outside of the back of the
saddlebag. The hardware mounts to the arm from inside
the saddlebag.
2. Hand tighten screws (2).They will be fully tightened during
saddlebag installation.
3. Repeat lower support arm assembly for the right side
saddlebag.
-J04409 3 / 6
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