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Gys MAGYS 500 GR Manual

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MAGYS 400-4 / 400 GR / 500 GR / 500 WS
EN
TROUBLESHOOTING
SYMPTOMS POSSIBLE CAUSES REMEDIES
The welding wire speed is not constant.
Debris is blocking up the opening.
Clean out the contact tip or change it and
replace the anti-adherence product.
Ref.041806
The wire skids in the rollers.
• Check the roller pressure or replace it.
• Wire diameter incompatible with roller
• Covering wire guide in the torch incom-
patible.
The rollers slide over the wire Check and tighten the roller’s screws.
The wire-feeder motor doesn’t operate.
Reel or roller brake too tight. Adjust the brake and rollers.
Electrical supply problem.
Check that the power switch is in the
"On" position.
Bad wire feed.
Covering wire guide dirty or damaged. Clean or replace
Reel brake too tight Adjust the brake
No welding current
Bad connection to the main supply.
Check the mains connection and ensure
the supply is 400 V (3PH).
Bad earth connection.
Check the earth cable (connection and
clamp condition).
Torch trigger inoperative. Check the torch trigger / replace torch
The wire jams (after the rollers)
Guide wire sheath crushed. Check the sheath and torch body.
Wire jammed in the torch Clean or replace.
No capillary tube. Check the presence of capillary tube.
Wire speed too fast Reduce the wire speed
The welding bead is porous
The gas ow rate is not sufcient.
Adjust ow range 15 to 25 L / min.
Clean the work-piece.
Gas bottle empty. Replace
Gas quality unsatisfactory. Replace
Air ow or wind inuence. Prevent drafts, protect welding area.
Gas nozzle dirty. Clean or replace the gas nozzle.
Poor quality wire. Use suitable WIRE for MIG-MAG welding.
Work-piece in bad condition. (rust, etc…) Clean the metal before welding.
The arc produces a lot of sparks
Arc voltage too low or too high. See welding settings.
Bad earth connection.
Check the earth cable (connection and
clamp condition)
Insufcient gas ow. Adjus the gas ow.
No gas ow at the end of the torch. Bad gas connection.
Check that the gas pipe is plugged pro-
perly.
Check the solenoid valve.
When powering on:
The display (9) shows « Err » and the dis-
play (10) shows « 002 ».
At least one of the 3 keys is pressed.
The 3 keys must be released.
When powering on:
The display (9) shows « Err » and the dis-
play (10) shows « 001 ».
The Torch’s trigger is pressed. The trigger must be released.
… 17 …


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