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Gazco Vogue Range Balanced Flue Manual

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42
CONTROL ASSEMBLY
& SERVICE HATCH
It is not necessary to remove the complete control assembly to
service or replace parts of this appliance. The following sections will
detail how to individually remove and replace each element.
The Vogue has a servicing hatch to allow access to the gas valve
and control assembly in the base of the rebox.
Remove the 4 screws holding the service hatch.
Remove the panel.
This will allow access to the rear of the valve.
Gas Valve Pilot Valve
Mag
Unit
Ignition
Lead
Reposition the service hatch and tighten the 4 screws.
This side face down
PILOT UNIT
The pilot assembly consists of 4 components which can be
individually changed:
A) Pilot burner bracket.
B) Electrode.
C) Pilot injector.
D) Thermocouple.
Electrode
Thermocouple Pilot Injector
Pilot Burner
Bracket
Ignition Lead
Pilot Pipe
Screw Screw
NOTE: Ensure the sealant surrounding the Electrode and
Thermocouple leads is replaced if disturbed or removed whilst
gaining access to these components.
IMPORTANT: UNDER THE TERMS OF THE
EXTENDED WARRANTY IT WILL BE COMPULSORY
TO CHANGE THE COMPLETE PILOT UNIT ON THIS
APPLIANCE IN YEARS 2 AND 4.
Turn the gas supply off at the isolation device, remove the door
and place to one side, carefully remove the ceramic fuel bed
components.
PILOT BURNER BRACKET
To remove the Pilot Burner Bracket:
First remove the electrode, pilot pipe and thermocouple as
described in the following sections.
Remove the 2 screws securing the bracket. The pilot burner bracket
can now be removed.
Replace in reverse order.
ELECTRODE
Pull the ignition lead off the electrode and undo the retaining nut.
Replace with a new electrode. Do not over-tighten the nut; this
could break the component.
Replace the ignition lead by pushing the spade connector onto the
terminal (electrode).
PILOT INJECTOR
Undo the pilot pipe from the gas valve and from the underside of
the pilot burner.
Remove the pipe and the injector drops out from the burner.
THERMOCOUPLE
Disconnect the thermocouple from the gas valve.
Undo the thermocouple nut in the back of the pilot bracket half a
turn. This releases the thermocouple.
When replacing with a new thermocouple, take care to bend the
new component to the same shape as the thermocouple just
removed.
To ret the thermocouple into the pilot bracket, ensure it is pushed
fully into the hole. There is a stop on the thermocouple to set the
height.
Lock the retaining nut just enough to grip the thermocouple.
Connect the thermocouple to the valve taking care not to over
tighten.
… 42 …


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