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Gazco Small Steel Manhattan Manual

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Servicing Instructions - Replacing Parts
2.11 Replace ALL of the securing screws ensuring that a screw is
present in all fixing slots.
UNDER NO CIRCUMSTANCES SHOULD THE
APPLIANCE BE USED IF ANY OF THE DOOR
RETAINING SCREWS ARE LOOSE OR MISSING.
3. Main Burner
3.1 Turn the gas supply off at the isolation device, remove the
door and place to one side, carefully remove the ceramic
fuel bed components.
3.2 Remove the 3 securing screws, 2 at the rear and 1 at the
front left hand side, see Diagram 5.
3.3 Raise the left hand side of the burner to clear the bracket,
draw the left hand side forward.
The burner venturi is engaged over the injector. When
removing the burner be sure to clear the injector, this will
release the right hand side of the burner.
Take care when removing the burner so as not to
damage the pilot burner.
5
3.4 To replace the burner, engage the venturi over the injector
ensuring the burner sits on top of the fixing bracket. Push
the burner to the right and whilst holding, insert the three
fixing screws.
NOTE: BEFORE REPLACING THE BURNER, ENSURE
THE SILICONE SEAL AROUND THE INJECTOR IS
INTACT AND CHECK THAT VENTURI COVER IS
ATTACHED.
4. Pilot Unit
The pilot assembly consists of five components, which can
be individually changed, these are:
4a) Pilot burner bracket.
4b) Pilot injector.
4c) Electrode.
4d) Thermocouple.
4e) Gasket.
4.1 Turn the gas supply off at the isolation device, remove the
door and place to one side, carefully remove the ceramic
fuel bed components.
4a. Pilot Burner Bracket
4.2 Remove the 2 fixing screws from the pilot bracket, see
Diagram 6. Gently draw the assemble away from the firebox
to give access to the nuts and ignition lead.
NOTE: TAKE CARE NOT TO DAMAGE THE GASKET.
6
4b. Pilot Injector
4.3 Undo the compression nut on the pilot feed pipe and
withdraw the injector which will be hooked onto the olive.
When replacing an injector always make sure it is hooked
onto the olive before inserting it into the pilot burner, see
Diagram 7.
7
4c. Electrode
4.4 Disconnect the ignition lead and undo the retaining nut. The
electrode can now be removed, note the orientation of the
electrode terminal when reassembling, see Diagram 8.
8
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