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Servicing Instructions - Replacing Parts
10. Ignition Lead
To replace the ignition lead:
10.1 Release the Main Control Assembly and tilt backwards,
see Section 8.
10.2 Remove the ignition lead from the control box,
see Diagram 20.
Ignition Lead Connections
20
10.3 Remove the ignition lead from the electrode, see Diagram
20, removing cable ties where necessary.
10.4 Note the direction of the lead. The new lead must follow
exactly the same route. Replace cable ties where
necessary.
11. Gas Valve
To change the gas valve:
11.1 Remove the control assembly, see Section 8.
11.2 Release the gas inlet pipe, see Diagram 21.
Thermocouple connection
Gas Outlet
Interrupter Lead Set
Note red tagged lead position
Pilot Outlet Pipe
Stepper Motor Plug
Valve Fixings / Earth
Connection Ring
Gas Inlet
21
11.3 Remove the thermocouple from the interrupter block.
11.4 Release the pilot pipe, see Diagram 21.
11.5 Release the gas outlet pipe,see Diagram 21.
11.6 Disconnect the stepper motor cable plug. Push in the
latching clip on the plug to withdraw, see Diagram 21.
11.7 Remove the two nuts securing the valve to the support
bracket and withdraw the valve.
11.8 Replace in reverse order.
11.9 Ensure that the earth cable ring tag is positioned between
the valve body and the bracket.
11.10 Ensure the interrupter leads are connected correctly with the
red tag lead nearest to the gas valve body.
12. Magnetic Safety Valve
To replace the magnetic safety valve:
12.1 Undo the thermocouple from the interrupter block and
remove the two interrupter leads.
12.2 Unscrew the interrupter block from the back of the valve.
12.3 Undo the silver magnetic valve retaining nut on the back
of the valve.
12.4 Gently tap out the mag valve.
12.5 Replace with a new unit.
12.6 Reassemble in reverse order ensuring that the interrupter
leads are connected correctly with the red tag lead nearest
to the gas valve body.
13. Control Box
13.1 Disconnect from the control box:
1. Ignition lead
2. Interrupter leads
3. Earth connection
4. 7-way stepper motor plug, see Diagram 22.
Ignition lead
Fixing Screw
Earth
Connection
Stepper Motor Plug
Interrupter
Lead Set
Fixing Screw
Touch Pad
Supply Cable
Battery Power
Supply Cable
Remote Handset
Pairing Button
22
13.2 Remove the battery extension cable, see Diagram 22.
3.3 Remove the touch pad extension cable.
The control box can now be replaced.
13.4 After replacing the control box ensure all connections are
refitted, see Diagram 23.
35


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