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Servicing Instructions - Replacing Parts
12. Magnetic Safety Valve
To replace the magnetic safety valve:
12.1 Undo the thermocouple from the interrupter block and
remove the two interrupter leads.
12.2 Unscrew the interrupter block from the back of the valve.
12.3 Undo the silver magnetic valve retaining nut on the back
of the valve.
12.4 Gently tap out the mag valve.
12.5 Replace with a new unit.
12.6 Reassemble in reverse order ensuring that the interrupter
leads are connected correctly with the red tag lead nearest
to the gas valve body.
12.7 Check for leaks.
13. Control Box
13.1 To replace the control box first remove the main control
assembly, See Section 7.
13.2 Remove the two thermocurrent cables by removing the two
screws, Diagram 19.
13.3 Remove the ignition lead, Diagram 19.
13.4 Remove the eight wire loom from the control box.
13.5 Remove the battery extension cable, Diagram 19.
The control box can now be replaced.
When replacing the sealing plate on the rear of the control
cover use a suitable silicone sealant.
19
Pilot Burner 8 Wire Cable
Ignition Cable
Interrupter Block
Reset Button
GV60 Valve
Mains Adaptor
(Optional)
Thermocurrent
Cable SW
Thermocurrent
Cable TC
13.6 After replacing the control box you may need to reprogram
the handset.
Press and hold the reset button on the control box until
you hear two signals. After the second longer signal:
Release the reset button and within 20 seconds:
Press the DOWN button on the handset until you hear
two additional short signals confirming the new code is set.
If there is a single long signal the code learning sequence
has failed or the wiring is incorrect.
14. Main Injector
To change the main injector:
14.1 Undo the injector feed pipe.
14.2 Undo the lock nut from the injector and remove the silencer.
14.3 Replace with the correct size injector.
14.4 Check for leaks.
15. Primary Aeration Plate
NOT ALL MODELS HAVE AERATION PLATES. REFER
TO TECHNICAL SPECIFICATIONS ON PAGE 13.
15.1 Remove the burner module as described in Replacing Parts,
Section 7.
15.2 Remove the fixing screw and slide the plate off the venturi.
15.3 Replace with the correct size plate and secure with the
screw. Ensure the lower edge of the plate is located over
the venturi flange, see Diagram 20.
20
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