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Servicing Instructions - Replacing Parts
8.4 Disconnect the two cables marked 'A' in Diagram 14.
A
B
A
14
8.5 Disconnect the battery extension lead, Diagram 14, B
The control assembly can now be lifted up and removed.
8.6 Reassemble in reverse order.
9. Pilot Unit Assembly
9.1 Remove the screw retaining the pilot cover.
15
9.2 Cut the cable tie retaining the vida flex sleeve and
disconnect the ignition lead from the electrode.
4.0mm
16
13mm
9.3 Undo the pilot pipe and thermocouple from the rear of valve.
9.4 Remove the two fixing screws and retain the vida flex sleeve
which is needed for the replacement.
9.5 Replace in reverse order.
9.6 Ensure the thermocouple and ignition lead are threaded
through the vida flex and secured with a cable tie. There is a
cut out in the pilot shroud to hold the vida flex.
9.7 Check for gas leaks.
10. Ignition Lead
10.1 Cut the cable tie securing the vida flex (if present) and
disconnect the ignition lead from the electrode.
10.2 Pull the lead through the vida flex.
10.3 If necessary cut any cable ties and disconnect the lead from
the control box, see Diagram 17.
17
10.4 Replace in reverse order.
10.5 Ensure the lead is passed through the vida flex, secured
with a cable tie and the red insulated end is attached to the
electrode.
NOTE: DO NOT ROUTE THE IGNITION LEAD IN
THE VICINITY OF THE ANTENNA ON THE
CONTROL BOX. THIS DAMAGES THE
COMPONENTS.
11. Gas Valve
To change the gas valve:
11.1 Disconnect the gas inlet pipe, Diagram 18, Arrow A.
11.2 Disconnect the gas outlet pipe, Diagram 18, Arrow B.
11.3 Disconnect the pilot pipe, Diagram 18, Arrow C.
11.4 Disconnect the thermocouple, thermo current wires and the
interrupter block, Diagram 18, Arrow D
11.5 Remove the two screws and rotate the valve to access the
front.
11.6 The cable can now be removed from the valve, Diagram 18
Arrow E.
C
D
A
B
E
18
Replace in reverse order ensuring and check for leaks.
26


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