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ENGLISH
en - 4 17
Before replacing the top cover of the mains plug
ensure that the cable restraint (3) is holding the
outer sheath of the cable firmly and that the two
leads are correctly fixed at the terminal screws.
Never use a light socket.
Never connect the live (L) or neutral (N)
wires to the earth pin marked E or .
For 115 V units with a power rating exceeding 1500 W,
we recommend to fit a plug to BS4343 standard.
Using an extension cable
If an extension cable is required, use an approved
extension cable suitable for the power input of this
tool (see technical data). The minimum conductor size
is 1.5 mm
2
. When using a cable reel, always unwind
the cable completely. Also refer to the table below.
Conductor size (mm
2
) Cable rating (Amperes)
0.75 6
1.00 10
1.50 15
2.50 20
4.00 25
Cable length (m)
7.5 15 25 30 45 60
Voltage Amperes Cable rating (Amperes)
115 0-2.0 66 66 610
2.1 - 3.4 6 6 6 6 15 15
3.5 - 5.0 6 6 10 15 20 20
5.1 - 7.0 10 10 15 20 20 25
7.1 - 12.0 15 15 20 25 25 -
12.1 - 20.0 20 20 25 - - -
230 0 - 2.0 6 6 6 6 6 6
2.1 - 3.4 6 6 6 6 6 6
3.5 - 5.0 6 6 6 6 10 15
5.1 - 7.0 10 10 10 10 15 15
7.1 - 12.0 15 15 15 15 20 20
12.1 - 20.0 20 20 20 20 25 -
Assembly and adjustment
Prior to assembly and adjustment always
unplug the tool.
Inserting and removing a cutter (fig. B)
Press and hold down the spindle lock (7).
Using the 17 mm wrench, loosen the collet nut (8)
a few turns and insert a cutter.
Tighten the collet nut and release the spindle lock.
Never tighten the collet nut without a
cutter in the collet.
Replacing the collet assembly (fig. C)
Your router is supplied with a 8 mm (GB: 1/4") collet
fitted to the tool. Two other precision collets are also
available to suit the cutter used. The collet and the
collet nut are inseparable.
Loosen the collet nut (8) completely.
Remove the collet assembly (13).
Fit a new assembly and tighten the collet nut.
DW615 - Setting the electronic speed control
dial (fig. A)
The speed is infinitely variable from 8,000 to
24,000 min
-1
using the electronic speed control dial
(12).
Turn the electronic speed control dial to the
required level.
Generally, use the low setting for large diameter
cutters and the high setting for small diameter
cutters. The correct setting, however, is a matter
of experience.
1 = 8,000 min
-1
2 = 9,500 min
-1
3 = 11,500 min
-1
4 = 16,000 min
-1
5 = 19,500 min
-1
6 = 22,500 min
-1
7 = 24,000 min
-1
Adjusting the depth of cut (fig. D)
Depth adjustment using the graduation and
revolver depth stop
Loosen the depth stop locking bolt (5).
Unlock the plunge limiter (4) by turning it
counterclockwise.
22


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