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16
plugs. Attach the wires to their respective points
in the plug (see below). Brown is for Live (L) (2)
and Blue is for Neutral (N) (4).
Before replacing the top cover of the mains plug
ensure that the cable restraint (3) is holding the
outer sheath of the cable firmly and that the two
leads are correctly fixed at the terminal screws.
Never use a light socket.
Never connect the live (L) or neutral (N)
wires to the earth pin marked E or .
For 115 V tools, use plugs to BS4343 standard.
Using an extension cable
If an extension cable is required, use an approved
triple-core extension cable suitable for the power
input of this tool (see technical data). The minimum
conductor size is 1.5 mm
2
.
When using a cable reel, always unwind the cable
completely.
Also refer to the table below.
Conductor size (mm
2
) Cable rating (Amperes)
0.75 6
1.00 10
1.50 15
2.50 20
4.00 25
Cable length (m)
7.5 15 25 30 45 60
Voltage Amperes Cable rating (Amperes)
115 0-2.0 66 66 610
2.1 - 3.4 6 6 6 6 15 15
3.5 - 5.0 6 6 10 15 20 20
5.1 - 7.0 10 10 15 20 20 25
7.1 - 12.0 15 15 20 25 25 -
12.1 - 20.0 20 20 25 - - -
ENGLISH
en - 4
Voltage Amperes Cable rating (Amperes)
220/240 0 - 2.0 6 6 6 6 6 6
2.1 - 3.4 6 6 6 6 6 6
3.5 - 5.0 6 6 6 6 10 15
5.1 - 7.0 10 10 10 10 15 15
7.1 - 12.0 15 15 15 15 20 20
12.1 - 20.0 20 20 20 20 25 -
Assembly and adjustment
Prior to assembly and adjustment always
unplug the tool.
Mounting and removing the guard (fig. B)
Place the Angle Grinder on a table, spindle up.
Mount the guard to the tool using the three
screws (10) with star washers.
Rotate the guard to the required position and
tighten the lock nut (11).
To remove the guard, loosen the three screws (10).
DW491K - Mounting and removing the Diamond
guard (fig. C)
This model is supplied with a Diamond guard which
has been designed for depth adjustment and
efficient dust extraction.
Remove the guard from the Angle Grinder and
place the tool on a table, spindle up.
Remove both screws (12) from the Diamond
guard and disassemble the front plate (13).
Insert the spindle through the hole in the rear
plate (14) and tighten the three screws (10).
Make sure the slots (15) in the rear plate and the
retention disk (16) coincide.
Rotate the Angle Grinder to the required position
and tighten the lock nut (11).
Fit an appropriate Diamond cutting disk (see
below).
Mount the front plate (13). Make sure that the
dust extraction outlet (17) is properly caught in
the opening between front (13) and rear plate
(14). Hook the cam behind the ruler stop (18) in
the base plate to make sure the spring (19) can
move freely.
Refit the screws (12).
To remove the Diamond guard, proceed in
reverse order.
21


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