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FORK PREPARATION & INSTALLATION NOTE: This diagram is for
assembly reference only. During
complete assembly, all hoses and
control cables will be present.
Preload Fixing
Screw M6 x 30mm
Stem Top Cap
1 1/8" Upper
Bearing
(36˚x 45˚)
1 3/8" Lower
Bearing
(36˚x 45˚)
Ensure gap in the Split Ring and
Bearing Top Cap align to the front
center of the head tube.
Split Ring
w/14mm Gap
(SR-H2384)
Fork Steerer
w/D-Shaped
Compression Plug
Bearing Cap
for Internal
Routing
(BC-533)
1 1/8"
Spacer(s)
Improper cutting of the steerer tube could
cause a failure that may result in severe injury
or death.
Avoid breathing the dust created during cutting
carbon composite materials.
Do not exceed 51
mm maximum
total spacer
height, including
the Bearing Top
Cap.
Max.
4mm
1st Mark
2nd Mark /
Final Cut
1. Apply grease to the bearing pockets and install
the upper and lower headset bearings into the
frame.
2. Fit the fork provided with your frame into the
head tube with the complete headset, required
spacers, and the stem.
3. Apply the minimum pressure needed to
ensure the assembly is fully seated. Mark the
steerer tube at the top of the stem.
4. Remove fork and clearly mark the fork steerer
tube at a point 4mm below the rst mark. Take
care to verify that this measurement is correct
as this denes the cut line for the steerer tube.
5. To trim fork steerer, use only a saw suitable for
cutting carbon, and a cutting guide.
6. Insert D-Shaped Compression Plug and tighten
to hold in place. Do not apply nal torque until
after the stem is installed.
7. Place Lower Bearing over the fork steerer and
insert into the frame from the bottom of the
head tube.
8. Install over the steerer in order: Upper Bearing,
Split Ring, Bearing Top Cap, Stem Spacers, and
Stem. Do not install the Stem Top Cap.
9. Tighten the Compression Plug to 8Nm using a
torque wrench.
Split
Ring
Gap for brake
hose/E-Wire
10. Install the Stem Top Cap and Preload Fixing
Screw into the stem. Tighten the Preload
bolt only enough to remove all play from the
headset, and ensure the bearings rotate freely
(typically 1 to 2 Nm)
11. Tighten the stem to fork xing bolts to 5Nm
maximum.
D-Shaped
Compression
Plug adds 1mm
to height of
cut fork
Do not exceed 5mm total
spacers above the stem.
Your Cervélo frame & fork have been
designed to work together. Do not
substitute a dierent size fork without rst
consulting Cervélo Customer Service to
conrm compatibility with your frame.
Do not torque Compression Plug past
the recommended 8Nm maximum. If the
Compression Plug requires tightening past
8Nm, please contact Cervélo Customer
Service.
Install D-Shaped Compression
Plug in fork steerer and lightly
tighten. Apply rated torque of
8Nm following stem and spacer
installation.
D-Shaped Compression
Plug (FKI-CL005-517A).
Left
Wedge
Right
Wedge
Rear
Wedge
The component parts of the compression
plug are side-specic. Re-assembling
parts incorrectly may result in loss of
preload in the system. Refer to the
images shown for correct assembly.
5


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