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This manual is intended to guide ocial Cervélo retailers, through the assembly and adjustment of the
Cervélo P-Series. This manual outlines the process and procedure associated with the installation of
Cervélo components, as well as the routing of shifting and braking control lines only. Proprietary parts
referenced in this manual are available only through Cervélo Cycles Inc.
Failure to use the specied parts and follow these assembly instructions, may result in loss of control
while riding; and lead to serious injury. This manual is not intended to replace the assembly and service
instruction provided by third-party component manufactures, and assumes that the assembler is a
trained, professional bicycle mechanic. See https://www.probma.org/
Important Information .................. 1
List of Tools & Supplies. . . . . . . . . . . . . . . . . 2
P-Series Parts List ................... 3
Small Parts ....................... 4
Frame Preparation .................... 5
Fork Preparation & Installation ............. 7
Brake Housing Routing .................. 9
Electric Wire Routing ..................11
Electric Wire Installation ................12
Mechanical Cable Routing. . . . . . . . . . . . . . . . . 13
CER-PS-V3 2021-04-06
TABLE OF CONTENTS
IMPORTANT INFORMATION
NOTE: Cervélo strongly recommends that
all assembly and adjustment procedures
be performed by an authorized Cervélo
retailer. If you are a Cervélo P-Series
consumer/purchaser reading this manual,
we suggest that before attempting to
undertake any of the procedures in this
manual that you consult your authorized
Cervélo retailer, or visit us at
www.cervelo.com/support
NOTE: This manual was developed to
compliment the Cervélo General User
Manual, and is intended as a supplement
to the assembly and installation
instructions supplied by the component
manufacturers (provided with this
bicycle).
NOTE: All non-proprietary components are
available from your local distributor.
LIST OF TOOLS & SUPPLIES
This manual outlines a number of procedures
for making optional adjustments to the P-Series
bicycles. The following tools and parts listed are
required for these adjustments. Cervélo strongly
recommends that all assembly and adjustment
procedures be performed by an authorized
Cervélo retailer.
Tools
Bicycle workstand (types which
secure bike by the seatpost, or
pro-type stand with fork mount)
Torque wrench(es) with 2.5Nm to
15Nm range and adaptors:
Allen (Hex) head inserts:
2mm, 2.5mm, 3mm, 4mm, 5mm,
6mm, 8mm, 10mm
Open ended wrenches:
7mm, 8mm, 10mm, 17mm
Cable cutters
Pliers
Phillips-head screwdriver
Slot-head screwdriver
Tools
Pedal wrench
Brake rotor lockring tools
Hydraulic bleed kit
Isopropyl alcohol
Di2 wire tool – Shimano
Good quality bicycle grease &
carbon assembly compound
Saw cutting guide (Park Tool SG-7.2
or equivalent)
Hacksaw (with carbon specic
blade)
Mechanical Cable Installation ..............14
GU02 Stem Cover Assembly Installation ..........15
Top Tube SmartPak Installation ..............16
Seatpost Assembly . . . . . . . . . . . . . . . . . . . . 17
Seatpost Cutting Instructions ..............19
Seatpost Di2 Battery Installation ............20
Aero Water Bottle Installation ..............21
Tire Clearance. . . . . . . . . . . . . . . . . . . . . . 22
Aero Thru-Axle Installation ...............23
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